Tools Required

GE-47716 Vac N Fill Coolant Refill Tool

1. Drain the cooling system. Refer to Cooling System Draining and Filling .
2. Remove the front fascia. Refer to Front Bumper Fascia Replacement .
3. Remove the battery box air inlet duct.



4. Remove the condenser radiator fan module (CRFM) closeout panel retainers from the condenser.
5. Remove the CRFM closeout panel from the condenser.
6. Remove the fan assembly bolts from the radiator.
7. Lift the fan assembly to disengage the lower retention tabs.
8. Position the fan assembly away from the radiator.
9. Remove the front impact bar. Refer to Front Bumper Impact Bar Replacement .



10. Remove the CRFM bracket bolts from the radiator support.
11. Remove the CRFM brackets from the radiator.



12. Remove the radiator inlet hose clamp from the radiator.
13. Remove the radiator inlet hose from the radiator.



14. Remove the radiator outlet hose clamp from the radiator.
15. Remove the radiator outlet hose from the radiator.



16. Disconnect the transmission cooler liners from the radiator.



17. Remove the bolts retaining the condenser to the radiator.
18. Position the condenser and radiator assembly forward of the right hand front impact bar bracket.

Important: Be sure to properly support the condenser after radiator removal to prevent damage to the condenser and the A/C lines.

19. Separate the condenser from the radiator.
20. Remove the radiator from the vehicle.

1. Install the radiator to the vehicle.



2. Install the condenser to the radiator.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the bolts to retain the top of the condenser to the radiator.

Tighten
Tighten the bolts to 9 N·m (80 lb in).




4. Connect the transmission cooler liners to the radiator.



5. Install the radiator outlet hose to the radiator.
6. Install the radiator outlet hose clamp to the radiator.



7. Install the radiator inlet hose to the radiator.
8. Install the radiator inlet hose clamp to the radiator.



9. Install the CRFM bracket to the radiator support.
10. Install the CRFM brackets bolts to the radiator.

Tighten
Tighten the bolt to 10 N·m (89 lb in).

11. Install the fan assembly to the radiator.
12. Install the fan assembly bolts to the radiator.

Tighten
Tighten the bolts to 9 N·m (80 lb in).




13. Install the front bumper impact bar. Refer to Front Bumper Impact Bar Replacement .
14. Install the CRFM closeout panel to the condenser.
15. Install the CRFM closeout panel retainers to the condenser.



16. Install the battery box air duct.
17. Install the front fascia. Refer to Front Bumper Fascia Replacement .
18. Fill the cooling system. Refer to Cooling System Draining and Filling .