Generator Replacement 2.0L

Caution: Refer to Battery Disconnect Caution in the Preface section.




1. Disconnect the negative battery cable.
2. Remove the nut from the generator lead to the battery and disconnect the lead.
3. Disconnect the harness connector from the back of the generator.



4. Remove the serpentine accessory drive belt. Refer to Power Steering Pump Belt Replacement in Power Steering System.



5. Remove the generator-to-intake manifold and cylinder head support bracket bolts, and the generator-to-intake manifold strap bracket bolt.
6. Raise the vehicle and remove the bolts that hold the generator lower bracket to the engine.



7. Carefully remove the generator with the lower bracket attached.
8. Remove the generator lower support bracket bolt and the nut.

1. Install the generator to the lower bracket with the bolts.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the nut and the washer on the lower bracket-to-generator bolt.

Tighten
Tighten the lower bracket-to-generator nut to 35 N·m (26 lb ft).

3. Install the generator and the lower support bracket assembly to the engine block with the bolts.

Tighten
Tighten the generator lower bracket-to-engine block bolts to 35 N·m (26 lb ft).




4. Lower the vehicle and install the generator-to-intake manifold and cylinder head support bracket bolts.

Tighten
Tighten the generator-to-intake manifold and cylinder head support bracket bolts to 35 N·m (26 lb ft).

5. Install the generator-to-intake manifold strap bracket bolt.

Tighten
Tighten the generator-to-intake manifold strap bracket bolt to 20 N·m (15 lb ft).




6. Connect the harness connector to the back of the generator.
7. Connect the battery lead to the generator and install the nut.

Tighten
Tighten the battery-to-generator lead to 15 N·m (11 lb ft).




8. Install the serpentine accessory drive belt. Refer to Power Steering Pump Belt Replacement in Power Steering System.
9. Connect the negative battery cable.

Generator Replacement 2.5L

Caution: Refer to Battery Disconnect Caution in the Preface section.




1. Disconnect the negative battery cable.
2. Remove the serpentine accessory drive belt by lowering the vehicle and turning the automatic tensioner roller bolt clockwise to relieve tension on the belt. Refer to Power Steering Pump Belt Replacement in Power Steering System.



3. Disconnect the harness connector form the back of the generator, and the generator lead to the battery.



4. Carefully remove the generator with the bolts.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the generator to the generator bracket and insert the generator bolt.

Tighten

•	Tighten the generator bracket upper bolt to 35 N·m (26 lb ft).

•	Tighten the generator bracket lower bolt to 40 N·m (30 lb ft).




2. Connect the harness connector to the back of the generator, and the generator lead to the battery.



3. Route the serpentine accessory drive belt. Refer to Power Steering Pump Belt Replacement in Power Steering System.
4. Relieve tension on the belt by first applying downward pressure on the automatic tension roller bolt and releasing pressure once the belt is in place.
5. Connect the negative battery cable.