GM Service Manual Online
For 1990-2009 cars only

Important Preliminary Checks Before Starting

Perform the Powertrain On Board Diagnostic (OBD) System Check before using the Symptom Tables, and verify all of the following are true:

    • The PCM and MIL (Service Engine Soon) are operating correctly.
    • There are no DTC(s) stored.
    • Ensure that the engine coolant temperature is not above 130°C (266°F). This condition causes the PCM to operate in Engine Coolant Over temperature-Fuel Disabled Mode. While in Engine Coolant Over temperature-Fuel Disabled Mode, the PCM turns the fuel off to four cylinders at a time in order to keep engine temperatures from reaching damaging levels. The system perceives Engine Coolant Over temperature as a lack of power, miss, or rough idle. If the vehicle is operating in Engine Coolant Over temperature-Fuel Disabled Mode, refer to Engine/Engine Cooling for diagnosis.
    • Ensure the customer is not in a Torque management condition. If the customers concern is a misfire and no DTC is set, advise the customer on Torque Management. Refer to Powertrain Control Module Function .
    • The scan tool data is within the normal operating range, refer to Engine Scan Tool Data List .
    • Verify the customer complaint, and locate the correct symptom in the table of contents. Check the items indicated under that symptom.

Visual/Physical Check

Several of the symptom procedures ask for a Careful Visual/Physical Check. This step is extremely important - it can lead to correcting a problem without further checks and can save valuable time. This check includes:

    • The PCM grounds for being clean, tight, and in their proper location
    • Vacuum hoses for splits, kinks, and proper connections, as shown on the Vehicle Emission Control Information label -- Check thoroughly for any type of leak or restriction
    • The Mass Air Flow (MAF) sensor installation. The arrows on the plastic portion of the sensor must point toward the engine
    • The air intake ducts for being collapsed or for having damaged areas.
    • Air leaks at throttle body mounting area, Mass Air Flow (MAF) sensor, and the intake manifold sealing surfaces
    • The ignition wires for cracking, hardness, proper routing and carbon tracking
    • The engine harness wiring and terminals for proper connections, pinches or cuts
    • Inspect suspected system/components electrical connectors for water intrusion. Water intrusion causes non-typical failures.

Intermittent

Important: Check for improper installation of electrical components if an intermittent condition exists. Inspect for aftermarket theft deterrent devices, lights and cellular phones. Ensure that no aftermarket equipment is connected to the Class 2 circuit. If you can not locate an intermittent condition, a cellular phone signal communication may cause the condition.

Important: The problem may or may not turn ON the Malfunction Indicator Lamp (MIL) or store a DTC. DO NOT use the Diagnostic Trouble Code (DTC) tables for intermittent problems. The fault must be present in order to locate the problem.

Faulty electrical connections or wiring cause most intermittent problems. Perform a careful visual/physical check for the following conditions:

    • Poor mating of the connector halves or a terminal not fully seated in the connector body (backed out)
    • Improperly formed or damaged terminal
    • Reform or replace connector terminals in the problem circuit in order to insure proper contact tension.
    • Poor terminal to wire connection requires removing the terminal from the connector body in order to check.
    • Inspect suspected system/components electrical connectors for water intrusion. Water intrusion causes non-typical failures.

Road test the vehicle with a Digital Multimeter (DMM) J 39200 connected to the suspected circuit. An abnormal voltage when the malfunction occurs is a good indication that there is a malfunction in the circuit being monitored.

Use a scan tool in order to help detect intermittent conditions. The GM Techline equipment (Scan Tool) has several features that you can use to locate an intermittent condition. Use the following features to find intermittent faults:

    • You can trigger the Snapshot feature in order to capture and store engine parameters within the scan tool when the malfunction occurs. You can then review this stored information in order to see what caused the malfunction.
    • Using a Scan Tools Freeze Frame buffer or Failure Records buffer can also aid in locating an intermittent condition. Review and capture the information in the Freeze Frame and/or Failure record associated with the intermittent DTC being diagnosed. Drive the vehicle in the conditions that were present when the DTC originally set.

Important: If the intermittent condition exists as a start and then stall, check for DTC(s) relating to the theft deterrent system. Check for improper installation of electrical options such as lights, cellular phones etc.

Any of the following may cause an intermittent Malfunction Indicator Lamp (MIL) with no stored DTC:

    • The ignition coils for being shorted to ground, arcing at the ignition wires or the spark plugs
    • The PCM grounds, refer to PCM wiring diagrams.
    • The Ignition Control (IC) wires for being routed to close to the secondary ignition wires, coils, or the generator -- Ensure that all of the circuits from the PCM to the ignition coils have good connections.
    • An open diode across the A/C compressor clutch and other open diodes

Use the following tables when diagnosing a symptom complaint.

    •  Hard Start
    •  Surges/Chuggles
    •  Lack of Power, Sluggishness, or Sponginess
    •  Detonation/Spark Knock
    •  Hesitation, Sag, Stumble
    •  Cuts Out, Misses
    •  Poor Fuel Economy
    •  Rough, Unstable, or Incorrect Idle and Stalling
    •  Dieseling, Run-On
    •  Backfire