GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Colorado Pickup - 2WD 🢒 Engine 🢒 Engine Cooling 🢒 Heater Core Replacement

Removal Procedure
  1. Remove the HVAC module assembly. Refer to HVAC Module Assembly Replacement .

    2. Object Number: 888408 Size: SH
  2. Remove the heater core pipes clamp screw (3).
  3. Remove the heater core pipes clamp (2).
  4. Remove the heater core clamp screws.
  5. Remove the heater core clamp (2).
  6. Remove the heater core from the HVAC module.

Installation Procedure

    Object Number: 888408 Size: SH
  1. Install the heater core to the HVAC module.
  2. Install the heater core clamp (2).

    3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the heater core clamp screws.

    4. Tighten
    Tighten the screws to 1.9 N·m (17 lb in).

  4. Install the heater core pipes clamp (2).
  5. Install the heater core pipes clamp screw (3).

    6. Tighten
    Tighten the screw to 20 N·m (15 lb ft).

  6. Install the HVAC module assembly. Refer to HVAC Module Assembly Replacement .