DTC P0461 2.0L and 2.2L

Circuit Description

The fuel level sender changes resistance based on the fuel level. The engine control module (ECM)/powertrain control module (PCM) monitors the signal circuit of the fuel level sender in order to determine fuel level. When the fuel tank is full, the sender resistance is high and the ECM/PCM senses a high signal voltage. When the fuel tank is empty, the sender resistance is low and the ECM/PCM senses a low signal voltage. The ECM/PCM uses the signal circuit of the fuel level sender in order to calculate the total remaining fuel percent in the tank. The ECM/PCM sends the fuel level percent via the GMLAN serial data circuit to the body control module (BCM). The BCM sends the GMLAN message to the instrument panel cluster (IPC) in order to display the fuel level percent on the fuel gage. The fuel level information is also used for misfire and evaporative emission (EVAP) diagnostics.

This diagnostic tests for a stuck fuel level sender signal. The ECM/PCM sets this DTC if the fuel level sender signal appears to be stuck based on a lack of signal variation expected during normal operation.

DTC Descriptor

This diagnostic procedure supports the following DTC:

DTC P0461 Fuel Level Sensor Performance

Conditions for Running the DTC

The ignition is ON, with the engine ON.

Conditions for Setting the DTC

The ECM/PCM does not detect a change in fuel level of at least 1.6 percent over a distance of 193 km (120 mi).

Action Taken When the DTC Sets

Conditions for Clearing the DTC

Diagnostic Aids

Use the Freeze Frame and/or Failure Records data in order to locate an intermittent condition. If you cannot duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data may aid in determining the number of miles since the DTC set. The Fail Counter and Pass Counter can also aid in determining the number of ignition cycles that the diagnostic reported a pass and/or fail. Operate the vehicle within the same Freeze Frame conditions, i.e. RPM, engine load, vehicle speed, temperature, etc. This will isolate when the DTC failed.

Refer to Testing for Intermittent Conditions and Poor Connections .

Step	Action	Yes	No
Schematic Reference: Instrument Cluster Schematics Connector End View Reference: Powertrain Control Module Connector End Views for the 2.0L engine, Engine Control Module Connector End Views for the 2.2L engine, or Engine Control Module Connector End Views for the 2.4L engine
1	Did you perform the Diagnostic System Check - Vehicle?	Go to Step 2	Go to Diagnostic System Check - Vehicle
2	Remove the fuel level sender. Inspect for the following items: •  A stuck fuel level sender, i.e. the fuel strainer interfering with the sender float arm •  Foreign material in the fuel tank, i.e. ice Did you find and correct the condition?	Go to Step 4	Go to Step 3
3	Replace the fuel level sender. Refer to the following:     •  Fuel Pump Module Replacement for the 2.0L engine     •  Fuel Level Sensor Replacement for the 2.2L engine     •  Fuel Level Sensor Replacement for the 2.4L engine Did you complete the replacement?	Go to Step 4	--
4	Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC, as specified in the supporting text. Does the DTC reset?	Go to Step 2	System OK

DTC P0461 2.4L

DTC Descriptor

DTC P0461: Fuel Level Sensor Circuit Performance.

Diagnostic Fault Information

Important: Always perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

Circuit	Short to Ground	Open/High Resistance	Short to Voltage	Signal Performance
Fuel Level Sensor Reference Voltage Circuit	P0462	--		P0461
Fuel Level Sensor Signal Circuit	P0462	P0463 1	P0463	P0461
Fuel Level Sensor Low Reference Circuit	--	P0463 1	P0463	P0461
1. Fuel Gage Inaccurate or Inoperative.

Circuit/System Description

The fuel level sensor changes resistance in response to the fuel level. The engine control module (ECM) monitors the signal circuit of the fuel level sensor in order to determine the fuel level. When the fuel tank is full, the sensor resistance is low and the ECM senses a low signal voltage. When the fuel tank is empty, the sensor resistance is high and the ECM senses a high signal voltage. The ECM uses the signal circuit of the fuel level sensor in order to calculate the percentage of remaining fuel in the tank. The ECM sends the fuel level percentage via GMLAN serial data circuit to the body control module (BCM). the BCM sends the GMLAN message to the instrument panel cluster (IPC) in order to control the fuel gage and display the fuel level percent. Then fuel information is also used for misfire and evaporative emission (EVAP) diagnostics.

Conditions for Running the DTC

The engine is running.

Conditions for Setting the DTC

The ECM does not detect a change in fuel level of at least 1.6 percent over a distance of 193 km (120 miles).

Action Taken When the DTC Sets

Conditions for Clearing the DTC

Reference Information

Fuel Level Specifications

Fuel Level Specifications

Schematic Reference

Connector End View Reference

Electrical Information Reference

Scan Tool Reference

Scan Tool Data List

Circuit/System Testing

1. Ignition OFF, remove the fuel level sender and verify there are no objects interfering with the fuel level sender.

⇒	Repair any fuel level sender interference.

2. Replace the fuel level sender.

Repair Instructions

Important: Always perform the Diagnostic Repair Verification after completing the diagnostic procedure.