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Makes 🢒 Chevrolet 🢒 2009 🢒 Chevy Suburban - 2WD 🢒 Diagnostic Navigation 🢒 Vehicle Diagnostic Information 🢒 Roof Side Rail Inflatable Restraint Module Replacement

Roof Side Rail Inflatable Restraint Module Replacement Front Right, Extended Wheelbase


Object Number: 1697056 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement.
  3. Remove upper center pillar trim panel. Refer to Center Pillar Upper Garnish Molding Replacement.
  4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  5. Remove roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement.
  6. Remove coat hooks. Refer to Coat Hook Replacement.
  7. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 6)

2

Inflatable Restraint Roof Rail Bolt (Qty: 6)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Rear Left, Standard Wheelbase


Object Number: 1696749 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove the body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  3. Remove the body rear corner upper garnish molding. Refer to Body Rear Corner Garnish Molding Replacement - Right Side and Body Rear Corner Garnish Molding Replacement - Left Side.
  4. Remove the coat hooks. Refer to Coat Hook Replacement.
  5. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 7)

2

Inflatable Restraint Roof Rail Bolt (Qty: 7)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Rear Right, Standard Wheelbase


Object Number: 1696750 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove the body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  3. Remove the body rear corner upper garnish molding. Refer to Body Rear Corner Garnish Molding Replacement - Right Side and Body Rear Corner Garnish Molding Replacement - Left Side.
  4. Remove the coat hooks. Refer to Coat Hook Replacement.
  5. Remove the body side right rear quarter trim panel. Refer to Rear Quarter Trim Panel Replacement - Right Side.
  6. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 7)

2

Inflatable Restraint Roof Rail Bolt (Qty: 7)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Front Left, Standard Wheelbase


Object Number: 1696748 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement.
  3. Remove upper center pillar trim panel. Refer to Center Pillar Upper Garnish Molding Replacement.
  4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  5. Remove roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement.
  6. Remove coat hooks. Refer to Coat Hook Replacement.
  7. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 10)

2

Inflatable Restraint Roof Rail Bolt (Qty: 10)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Front Left, Extended Wheelbase


Object Number: 1697055 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement.
  3. Remove upper center pillar trim panel. Refer to Center Pillar Upper Garnish Molding Replacement.
  4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  5. Remove roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement.
  6. Remove coat hooks. Refer to Coat Hook Replacement.
  7. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 8)

2

Inflatable Restraint Roof Rail Bolt (Qty: 8)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Rear Left, Extended Wheelbase


Object Number: 1697058 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove the body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  3. Remove the body rear corner upper garnish molding. Refer to Body Rear Corner Garnish Molding Replacement - Right Side and Body Rear Corner Garnish Molding Replacement - Left Side.
  4. Remove the coat hooks. Refer to Coat Hook Replacement.
  5. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 8)

2

Inflatable Restraint Roof Rail Bolt (Qty: 9)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Rear Right, Avalanche/Escalade EXT


Object Number: 1702888 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement.
  3. Remove upper center pillar trim panel. Refer to Center Pillar Upper Garnish Molding Replacement.
  4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  5. Remove roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement.
  6. Remove coat hooks. Refer to Coat Hook Replacement.
  7. Remove sunshades and sunshade anchors. Refer to Sunshade Replacement.
  8. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 9)

2

Inflatable Restraint Roof Rail Bolt (Qty: 10)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb ft)

3

Inflatable Restraint Roof Rail Screw

Tighten
2 N·m (18 lb in)

4

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Rear Right, Extended Wheelbase


Object Number: 1697065 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove the body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  3. Remove the body rear corner upper garnish molding. Refer to Body Rear Corner Garnish Molding Replacement - Right Side and Body Rear Corner Garnish Molding Replacement - Left Side.
  4. Remove the coat hooks. Refer to Coat Hook Replacement.
  5. Remove the body side right rear quarter trim panel. Refer to Rear Quarter Trim Panel Replacement - Right Side.
  6. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 6)

2

Inflatable Restraint Roof Rail Bolt (Qty: 8)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Front Right, Standard Wheelbase


Object Number: 1696859 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement.
  3. Remove upper center pillar trim panel. Refer to Center Pillar Upper Garnish Molding Replacement.
  4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  5. Remove roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement.
  6. Remove coat hooks. Refer to Coat Hook Replacement.
  7. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 8)

2

Inflatable Restraint Roof Rail Bolt (Qty: 8)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb in)

3

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.

Roof Side Rail Inflatable Restraint Module Replacement Rear Left, Avalanche/Escalade EXT


Object Number: 1702885 Size: MF

Callout

Component Name

Warning: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.

Warning: Refer to SIR Warning in the Preface section.

Warning: Refer to SIR Inflator Module Handling and Storage Warning in the Preface section.

Preliminary Procedures

  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR Disabling and Enabling.
  2. Remove windshield garnish molding. Refer to Windshield Pillar Garnish Molding Replacement.
  3. Remove upper center pillar trim panel. Refer to Center Pillar Upper Garnish Molding Replacement.
  4. Remove body lock pillar garnish molding. Refer to Body Lock Pillar Garnish Molding Replacement.
  5. Remove roof rail rear assist handle. Refer to Roof Rail Rear Assist Handle Replacement.
  6. Remove coat hooks. Refer to Coat Hook Replacement.
  7. Remove sunshades and sunshade anchors. Refer to Sunshade Replacement.
  8. Lower side of headliner. Refer to Headlining Trim Panel Replacement.

1

Inflatable Restraint Roof Rail Retainer (Qty: 9)

2

Inflatable Restraint Roof Rail Bolt (Qty: 10)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. The following repair procedure should be used if an inflatable restraint roof rail module M-6 nut is stripped:
    2. 1.1. Remove the current M-6 bolt.
    1.2. Retain the module out of the way if necessary. Ensure that the module does not get damaged. Remove any other module bolts if installed, to help retain the module out of the way if necessary.
  2. If location is at second row roof rail assist handle bracket attachments:
    3. • Remove the roof rail assist handle bracket if installed.
    • Drill out the slot at the location on roof rail assist handle bracket at the stripped weld-nut location to 8 mm (0.31 in) diameter.
    • Hand tap (thread) stripped weld-nut to M7 X 1.00 thread for M-7 replacement bolt.
  3. If location is at second row roof rail assist handle bracket attachments, reinstall the roof rail assist handle bracket.
  4. If present, remove the M-6 bolt and plastic prefixation bracket from the module assembly.
  5. Reinstall the module. Ensure the module does not get damaged.
  6. Hand start the replacement M-7 bolt P/N 11609538. For cushion attachments, ensure the bolt goes through both layers of the attachment webbing.
  7. Hand start any other bolts that were removed.
  8. Tighten the bolts to original specification.

Tighten
9 N·m (80 lb ft)

3

Inflatable Restraint Roof Rail Screw

Tighten
2 N·m (18 lb in)

4

Inflatable Restraint Roof Rail Module Assembly

Procedure

  1. Release the connector position assurance (CPA) retainer.
  2. Disconnect the electrical connectors.
  3. Ensure roof rail inflator has been fully deployed before disposal. Refer to Inflator Module Handling and Scrapping.