GM Service Manual Online
For 1990-2009 cars only

STARTER SOLENOID FAILS TO ENGAGE ON HOT START

SUBJECT: STARTER SOLENOID FAILS TO ENGAGE ON HOT RESTART (NEW STARTER SOLENOID PACKAGE)

VEHICLES AFFECTED: 1976-90 P (MOTORHOME CONVERSION) W/7.4L

CONDITION:

---------- Starter solenoid does not engage in the ring gear during hot restart. Clicking sound is heard while trying to start the vehicle.

CAUSE:

--------- The starter solenoid engagement force is not strong enough to withstand the high temperature environment found on some recreational vehicles.

CORRECTION:

------------- First, check the usual causes for a "clicking" solenoid. These causes include a discharged or defective battery, defective switches, excessive control circuit/connection resistance, or a defective solenoid.

If no troubles are found, a new starter solenoid package, P/N #10457024, is available to repair the vehicle. This package consists of a solenoid, lever and plunger assembly lever pin, and retaining ring.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.