GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0128: Engine Coolant Temperature (ECT) Below Thermostat Temperature

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

ECT Sensor Signal

P0117

P0118

P0118

P0116, P0128

Low Reference

 

P0118

P0118

P0128

Typical Scan Tool Data

ECT Sensor Temperature

Circuit

Normal Range

Short to Ground

Open

Short to Voltage

Operating Conditions: Key ON, engine OFF

ECT Sensor Signal

¹Varies

150°C (302°F)

-40°C (-40°F)

-40°C (-40°F)

Low Reference

--

--

-40°C (-40°F)

-40°C (-40°F)

¹ Varies -39 to +149°C (-38 to +300°F)

Circuit/System Description

The engine control module (ECM) uses this diagnostic to determine if the engine coolant temperature (ECT) has reached the minimum calibrated thermostat regulating temperature. The ECM supplies 5 volts to the ECT signal circuit , and a ground for the ECT low reference circuit. The ECM monitors the temperature of the coolant by using the input received from the ECT sensor. The ECM calculates the amount of fuel burned since start-up to determine if the vehicle has been driven within the conditions that would allow the engine coolant to heat up normally to the thermostat regulating temperature. If the coolant temperature does not increase normally, or does not reach the regulating temperature of the thermostat, the engine is considered not warm enough for stable, low emission operation.

The purpose of both these rationality diagnostics is to use the ECT sensor to determine if the engine coolant will heat up at the correct rate, and also meet the calibrated target temperatures under various operating conditions.

The ECM uses the start-up ECT and the start-up intake air temperature (IAT) to begin the diagnostic calculation.

Conditions for Running the DTC

    • DTCs P0112, P0113, P0116, P0117, P0118 are not set.
    • The engine is running.
    • The IAT 1 is greater than -7°C (+19°F), but less than 100°C (212°F).
    • The start-up engine coolant temperature is less than 65°C (149°F).
    • DTC P0128 will only run once per ignition cycle until a Pass, Fail or Disable condition exists.

Conditions for Setting the DTC

The engine did not meet the ECT target temperature of 45°C (113°F) or 72°C (162°F) during expected calibrated warm-up times and start-up temperatures.

Action Taken When the DTC Sets

    • The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

Conditions for Clearing the DTC

    • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
    • Clear the MIL and the DTC with a scan tool.

Diagnostic Aids

DTC P0128 is designed to detect for a stuck open thermostat.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

    •  Engine Controls Connector End Views
    •  Engine Control Module Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

    •  Scan Tool Data List
    •  Scan Tool Output Controls

Circuit/System Verification

Caution: Under pressure, the temperature of the solution in the radiator can be considerably higher, without boiling. Removing the radiator cap while the engine is hot (pressure is high), will cause the solution to boil instantaneously, with explosive force. The solution will spew out over the engine, fenders, and the person removing the cap. Serious bodily injury may result. Flammable antifreeze, such as alcohol, is not recommended for use at any time. Flammable antifreeze could cause a serious fire.

Important: A critical analysis of the operation of the thermostat is necessary to properly diagnose this DTC.

  1. Verify the proper heat range and for a stuck open thermostat. Refer to Thermostat Diagnosis .
  2. Inspect the ECT sensor terminals for corrosion and for engine coolant leaking through the sensor.
  3. Verify the proper operation of the engine cooling fan, fan stuck ON/fully engaged all the time.
  4. Inspect the cooling system surge tank for the proper engine coolant level. Refer to Cooling System Leak Testing and Cooling System Draining and Filling .
  5. Engine running, observe the DTC information with a scan tool. DTC P0128 should not set.
  6. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Circuit/System Testing

  1. Verify the proper heat range and for a stuck open thermostat. Refer to Thermostat Diagnosis .
  2. Ignition OFF, disconnect the harness connector at the ECT sensor.
  3. Ignition OFF, test for less than 5 ohms of resistance between the low reference circuit terminal A and ground.
  4. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the control module.
  5. Ignition ON, verify the scan tool ECT parameter is less than -39°C (-40°F).
  6. If greater than the specified range, test the signal circuit terminal B for a short to ground. If the circuit tests normal, replace the control module.
  7. Install a 3A fused jumper wire between the signal circuit terminal B and the low reference circuit terminal A. Verify the scan tool ECT parameter is greater than 149°C (300°F).
  8. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the control module.
  9. If all circuits test normal, test or replace the ECT sensor.

Component Testing

    • Measure and record the resistance of the ECT sensor at various ambient temperatures and compare those measurements to the Temperature vs. Resistance table. Refer to Temperature Versus Resistance .
    • Refer to Thermostat Diagnosis .

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Engine Coolant Thermostat Replacement
    •  Engine Coolant Temperature Sensor Replacement
    •  Control Module References for ECM replacement, setup, and programming