GM Service Manual Online
For 1990-2009 cars only

Special Tools

J 36660-A Torque Angle Meter

Removal Procedure


    Object Number: 475837  Size: SH
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Remove the generator bracket. Refer to Generator Bracket Replacement .
  3. Remove the intake manifold. Refer to Lower Intake Manifold Replacement .
  4. Remove the right exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side .
  5. Remove the right pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
  6. Remove the generator bracket stud from the cylinder head.

  7. Object Number: 328586  Size: SH
  8. Remove the spark plugs.

  9. Object Number: 328590  Size: SH
  10. Remove the spark plug wire support bolts and support.

  11. Object Number: 480537  Size: SH
  12. Remove and discard the cylinder head bolts.

  13. Object Number: 480538  Size: SH
  14. Remove the cylinder head.

  15. Object Number: 334312  Size: SH
  16. Remove and discard the cylinder head gasket.

  17. Object Number: 330553  Size: SH
  18. Remove the cylinder head locator pins, if necessary.
  19. Clean and inspect the cylinder head, if necessary. Refer to Cylinder Head Cleaning and Inspection .
  20. Disassemble the cylinder head, if necessary. Refer to Cylinder Head Disassemble .

Installation Procedure


    Object Number: 334314  Size: SH
  1. Assemble the cylinder head, if necessary. Refer to Cylinder Head Assemble .
  2. Install the cylinder head locator pins, if necessary.

  3. Object Number: 334312  Size: SH

    Important: Do not use any type of sealer on the cylinder head gasket.

  4. Install a NEW cylinder head gasket.

  5. Object Number: 480538  Size: SH
  6. Install the cylinder head.

  7. Object Number: 480537  Size: SH
  8. Apply sealant GM P/N 12346004, (Canadian P/N 109534480), or equivalent to the threads of the NEW cylinder head bolts.
  9. Install the cylinder head bolts until finger tight.
  10. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 5132  Size: SH
  11. Tighten the cylinder head bolts using the sequence shown.
  12. Tighten

        • Tighten the bolts a first pass to 30 N·m (22 lb ft).
        • Tighten the long bolts (1, 4, 5, 8, 9) a final pass to 75 degrees using the J 36660-A .
        • Tighten the medium bolts (12, 13) a final pass to 65 degrees using the J 36660-A .
        • Tighten the short bolts (2, 3, 6, 7, 10, 11) a final pass to 55 degrees using the J 36660-A .

    Object Number: 328590  Size: SH
  13. Install the spark plug wire support and bolts.
  14. Tighten
    Tighten bolts to 12 N·m (106 lb in).


    Object Number: 328586  Size: SH
  15. Install the spark plugs.
  16. If installing NEW spark plugs measure for the correct gap. Adjust the spark plug gap if necessary.
  17. Specification
    Spark plug gap to 1.52 mm (0.060 in).

    Tighten

        • Tighten the plugs on a USED cylinder head to 15 N·m (11 lb ft).
        • Tighten the plugs on the initial installation of a NEW cylinder head to 30 N·m (22 lb ft).

    Object Number: 475837  Size: SH
  18. Install the generator bracket stud.
  19. Tighten
    Tighten the stud to 20 N·m (15 lb ft).

  20. Install the right pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
  21. Install the exhaust manifold. Refer to Exhaust Manifold Replacement - Right Side .
  22. Install the intake manifold. Refer to Lower Intake Manifold Replacement .
  23. Install the generator bracket. Refer to Generator Bracket Replacement .
  24. Fill the cooling system. Refer to Cooling System Draining and Filling .