GM Service Manual Online
For 1990-2009 cars only

Object Number: 621491  Size: SF
Engine Controls Components
Engine Controls Schematics
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The exhaust Oxygen Sensor (O2S) is used in order to determine the oxygen content of the engine's exhaust. The oxygen content of the exhaust indicates when the engine is operating lean or rich. When the engine is operating lean the exhaust will have more oxygen content. Once at operating temperature, the O2S will produce a voltage in relation to the oxygen content of the exhaust. The O2S requires an operating temperature of 360°C (600°F) to produce voltage. The O2S will produce more voltage when the exhaust is rich and less voltage when the exhaust is lean. The O2S operating voltage range is around 0.10 volts (100  mV) to 1 volt (1000  mV).

The AF ECU utilizes a Closed Loop air/fuel metering system when the O2S is at operating temperature. During normal Closed Loop fuel control operation the AF ECU will add fuel (enriches the mixture) when the O2S indicates a lean exhaust content. When the O2S indicates a rich exhaust content the AF ECU will subtract fuel (leans-out the mixture). This addition and subtraction to the air/fuel mixture may be indicated on a scan tool as the Long and Short Term Fuel Trim values. Short Term Fuel Trim values are adjustments to the fuel mixture that occur quickly. Long Term Fuel Trim values are adjustments to the fuel mixture that accumulate over longer periods of time. The Long and Short Term Fuel Trim values are displayed on a scan tool as a percent. Positive percentage values indicate fuel is being added to the mixture. Negative percentage values indicate fuel is being subtracted from the mixture.

This DTC is used to indicate a fully rich fuel trim system that cannot compensate for a lean engine exhaust content.

Conditions for Running the DTC

    • The engine is operating on alternative fuel.
    • Engine coolant temperature is above 85°C (185°F).
    • The AF ECU is operating in Closed Loop fuel control.

Conditions for Setting the DTC

The AF ECU monitors that the SHORT Term Fuel Trim is at +50 percent for at least 5 seconds continuously.

OR

The AF ECU monitors that the LONG Term Fuel Trim is at +45 percent for at least 5 seconds continuously.

Action Taken When the DTC Sets

    • A first failure of this DTC will NOT illuminate the MIL and will store as Last Test Failed but not as History.
    • The AF ECU will illuminate the MIL and store the DTC as History after TWO consecutive drive trips that the diagnostic runs and fails.
    • The AF ECU will record operating conditions at the time the DTC sets. This information will be stored as Freeze Frame data.

Conditions for Clearing the MIL/DTC

    • The Last Test Failed status will clear when the DTC runs and passes.
    • The AF ECU will turn OFF the MIL after 3 consecutive drive trips that the DTC runs and passes.
    • The History status will clear after 40 consecutive WARM-UP cycles with NO failures of ANY DTC.
    • All DTC Information can be cleared using a scan tool.
    • Interruption of Control Module (AF ECU / VCM / PCM or ECM) power or ground MAY clear DTC Information. Clearing DTC Information with this method is inconsistent and should not be performed.

Diagnostic Aids

Fault Not Present

Fault Not Present indicates the condition that caused the DTC to set is intermittent and not currently present. Refer to Intermittent Conditions Symptom diagnosis for additional information. If any additional DTCs were stored proceed to the applicable DTC table in the order stated in the OBD System Check.

Test Description

The number(s) below refer to the step number(s) on the diagnostic table.

  1. The engine may also have a higher than normal idle if a vacuum leak is present.

    An exhaust system leak may be very small and cause the oxygen sensor to sense a false lean condition.

  2. When testing the circuits for continuity the resistance should be less than 5 ohms. When testing the circuits for shorts the resistance should measure infinite with all components disconnected from the circuit.

  3. This step determines if a base engine concern is causing the lean condition or if the lean condition is only present when operating on CNG.

Step

Action

Value(s)

Yes

No

1

Did you perform the AF Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Alternative Fuels (AF) Powertrain On Board (OBD) System Check

2

  1. Capture the DTC Information from the AF ECU into the scan tool.
  2. Inspect BOTH the AF ECU and the gasoline control module (VCM/PCM or ECM) for other stored DTC's.

Are other DTC's stored?

--

Go to Step 3

Go to Step 4

3

Perform the other DTC diagnosis before attempting diagnosis of this DTC.

Is the other DTC diagnosis and/or repair complete?

--

Go to Step 12

--

4

This DTC may have been set by one of the following conditions:

    • An O2S signal wire intermittently open or shorted to ground
    • O2S connector water intrusion
    • A lean engine condition such as the following:
       - Incorrect CNG fuel pressure
       - vacuum leaks
       - a PCV system malfunction
       - Exhaust system leaks between the engine and the oxygen sensor
    • Repair any of the above or similar engine conditions as necessary.

Was a condition found and repaired?

--

Go to Step 12

Go to Step 5

5

  1. Reconnect all disconnected or removed components.
  2. Using a scan tool clear all DTC Information from BOTH the gasoline control module (VCM/PCM or ECM) and the AF ECU.
  3. Using the scan tool communicate with the AF ECU and reset the Fuel Trim values to zero.
  4. Turn the ignition OFF and wait 30 seconds.
  5. Start the engine.
  6. View the captured data Freeze Frame records for this DTC (that was stored in step 2). Observe the data parameters that give an indication of how the vehicle was being operated when this DTC set.
  7. Operate the vehicle within the Conditions for Running this DTC and the parameters observed when the DTC set.
  8. Observe the Short Term Fuel Trim values.

Do the fuel trim values indicate a lean mixture condition is present or does a fuel trim DTC set?

--

Go to Step 7

Go to Step 6

6

The fault is not present. Refer to Diagnostic Aids.

Are any DTC's stored that have not been diagnosed?

--

Go to Diagnostic Trouble Code (DTC) List

Go to Intermittent Conditions

7

Perform the AF Fuel System diagnosis and return to this step. Refer to Fuel System Diagnosis .

Was a CNG fuel system problem found and repaired?

--

Go to Step 12

Go to Step 8

8

  1. Inspect the oxygen sensor signal and low circuit for continuity between the AF ECU connector terminals and the oxygen sensor connector terminals.
  2. Inspect these circuits for shorts to other circuits or to ground.
  3. Ensure the oxygen sensor, gasoline control module and the AF ECU connectors are disconnected before testing circuits.

  4. Repair wiring as necessary.

Was a wire repair made?

--

Go to Step 12

Go to Step 9

9

  1. Reconnect all disconnected or removed components.
  2. Using a scan tool clear all DTC Information from BOTH the gasoline control module (VCM/PCM or ECM) and the AF ECU.
  3. Using the scan tool communicate with the gasoline control module and reset the Fuel Trim values to zero.
  4. Turn the ignition OFF.
  5. Remove the 20 amp CNG fuse in order to force a switch-over to gasoline operation.
  6. The FIL will NOT illuminate due to the removal of the CNG 20 amp fuse.

  7. Start the engine.
  8. View the captured data Freeze Frame records for this DTC (that was stored in step 2). Observe the data parameters that give an indication of how the vehicle was being operated when this DTC set.
  9. Operate the vehicle within the Conditions for Running this DTC and the parameters observed when the DTC set.
  10. Observe the Short Term Fuel Trim values.

Do the fuel trim values indicate a lean mixture condition is present or does a fuel trim DTC set?

--

Go to Step 10

Go to Step 11

10

Repair the possible causes of lean engine operation. Refer to the items in step 4.

Is the repair complete?

--

Go to Step 12

--

11

Replace the GMS/MCV. Refer to Gas Mass Sensor/Mixture Control Valve Replacement .

Is the replacement complete?

--

Go to Step 12

--

12

  1. Reconnect all disconnected or removed components, connectors, fuses, etc.
  2. Using a scan tool clear all DTC Information from BOTH the gasoline control module (VCM/PCM or ECM) and the AF ECU.
  3. Using the scan tool communicate with the BOTH the gasoline control module and the AF ECU in order to reset the Fuel Trim values to zero.
  4. Start the engine.
  5. View the captured data Freeze Frame records for this DTC (that was stored in step 2). Observe the data parameters that give an indication of how the vehicle was being operated when this DTC set.
  6. Operate the vehicle within the Conditions for Running this DTC and the parameters observed when the DTC set until the scan tool indicates the diagnostic ran.

Does the scan tool indicate the DTC passed?

--

System OK

Go to Step 2