GM Service Manual Online
For 1990-2009 cars only

Object Number: 384591  Size: MF
Handling Electrostatic Discharge Sensitive Parts Notice
Handling Electrostatic Discharge Sensitive Parts Notice
Engine Controls Components
CNG Fuel Controls (2 of 3)
OBDII Symbol Description Notice

Circuit Description

The fuel pressure sensor (FPS) supplies the ECU with a variable voltage signal from 0.5 volt to 4.5 volts that changes relative to fuel pressure. The FPS voltage varies from about 0.5 volt at 0 kPa (0 psi) to 4.1 volts at 24 820 kPa (3,600 psi).

This is a type A DTC

Conditions for Setting the DTC

The following conditions will set the DTC:

    • The ignition is ON.
    • The FPS voltage is less than 0.25 volt.

Action Taken When the DTC Sets

The ECU will set DTC 66 and illuminate the MIL after one fault has occurred. The ECU will simultaneously initiate a fuel mode switch-over to gasoline. The vehicle will not attempt to operate on CNG again until the next key cycle.

Conditions for Clearing the MIL/DTC

The ECU turns the MIL OFF after three consecutive driving trips without a fault condition present. A DTC will clear if no fault conditions have been detected for 40 warm-up cycles (coolant temperature has risen 40°C (72°F) from the start-up coolant temperature and the coolant temperature exceeds 70°C (160°F) during that same ignition cycle) or the code clearing procedure has been used.

Diagnostic Aids

When a DTC 66 sets, a short to ground in the FPS circuit is indicated. Always inspect any circuitry that is suspected of causing an intermittent complaint for the following conditions:

    • Backed-out terminals
    • Improper mating
    • Broken locks
    • Improperly formed or damaged terminals
    • A poor terminal-to-wire connection
    • A damaged harness

Important: The fuel gauge will display the dormant fuel level for 10 seconds and then return to normal operation when the fuel gauge selector switch is depressed.

Test Description

The number(s) below refer to the step number(s) on the diagnostic table.

  1. This step verifies that the fault is present.

  2. This step inspects the sensor reference voltage.

  3. This step inspects the sensor ground circuit.

Step

Action

Value(s)

Yes

No

1

Was the AF Powertrain OBD System Check performed?

--

Go to Step 2

Go to Alternative Fuels (AF) Powertrain On Board (OBD) System Check

2

  1. Start the engine.
  2. Allow the engine to idle for 15 seconds.
  3. Turn OFF the ignition for 10 seconds.
  4. Start the engine.
  5. Allow the engine to idle for 15 seconds.
  6. Turn OFF the ignition.
  7. Retrieve the codes from the AF ECU.

Was DTC 66 retrieved?

--

Go to Step 3

Go to Intermittent Conditions

3

Backprobe the fuel pressure sensor (FPS) signal circuit in BLU ECU connector C001 using a DVOM.

Is the voltage below the specified value?

0.25 V

Go to Step 4

Go to Step 11

4

  1. Disconnect the FPS connector C452.
  2. Turn ON the ignition.
  3. Measure for voltage at cavity B of C452 using a DVOM.

Is the voltage within the specified range?

4.8-5.2 V

Go to Step 5

Go to Step 6

5

Measure the FPS ground circuit in cavity A for continuity to ground.

Is there continuity?

--

Go to Step 7

Go to Step 9

6

  1. Turn OFF the ignition.
  2. Disconnect CLR ECU connector C003.
  3. Measure the 5 volt reference circuit in cavity C of connector C452 using a DVOM for the following conditions:
  4. • A short to voltage
    • A short to ground
    • An open circuit

Was a problem found?

--

Go to Step 13

Go to Step 11

7

  1. Turn OFF the ignition.
  2. Disconnect BLU ECU connector C001.
  3. Measure the FPS signal circuit for continuity to ground using a DVOM.

Is there continuity?

--

Go to Step 13

Go to Step 8

8

Measure the FPS signal circuit for continuity between C001 and C452 using a DVOM.

Is there continuity?

--

Go to Step 10

Go to Step 13

9

  1. Turn OFF the ignition.
  2. Disconnect CLR ECU connector C003.
  3. Measure the FPS ground circuit for continuity between C003 and C452 using a DVOM.

Is there continuity?

--

Go to Step 11

Go to Step 13

10

Replace the fuel pressure sensor. Refer to Fuel Pressure Sensor Replacement .

Is the action complete?

--

Go to Step 14

--

11

  1. Inspect the ECU connector for damaged wiring or pins.
  2. Inspect connector C452 for damaged wiring or pins.

Was a problem found?

--

Go to Step 13

Go to Step 12

12

Replace the engine control unit. Refer to Engine Control Unit Replacement .

Is the action complete?

--

Go to Step 13

--

13

Repair the circuit as necessary. Refer to Wiring Repairs in Engine Controls - 2.2L in the J Platform Service Manual.

Is the action complete?

--

Go to Step 14

--

14

  1. Start the engine.
  2. Allow the engine to idle for 15 seconds.
  3. Turn OFF the ignition for 10 seconds.
  4. Start the engine and allow it to reach operating temperature.
  5. Turn OFF the ignition.
  6. Verify that no other DTCs are displayed.

Are any other DTCs displayed that have not been diagnosed?

--

Go to the applicable DTC table

System OK