GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Cavalier 🢒 Engine 🢒 Engine Controls - 2.2L (L61) 🢒 Evaporative Emission Canister Vent Solenoid Valve Replacement

Removal Procedure
  1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

    2. Object Number: 625819 Size: SH
  2. Loosen the EVAP canister vent valve hose clamp and slide the clamp down the hose away from the EVAP vent valve hose connection.
  3. Remove the hose from the EVAP canister vent valve.

    4. Object Number: 625834 Size: SH
  4. Remove the EVAP canister vent valve by placing a pry bar between the valve and mounting surface, and moving the valve forward.

    5. Object Number: 409023 Size: SH
  5. Remove the clip from the EVAP canister vent valve harness connector.

    6. Object Number: 409025 Size: SH
  6. Disconnect the EVAP canister vent valve harness connector.

Installation Procedure

    Object Number: 409025 Size: SH
  1. Connect the EVAP canister vent valve harness connector.

    2. Object Number: 409023 Size: SH
  2. Install the clip into the EVAP canister vent valve harness connector.

    3. Object Number: 625834 Size: SH
  3. Install the EVAP canister vent valve by pushing the mounts into the original holes.

    4. Object Number: 625819 Size: SH
  4. Lubricate the hose end with lubricant.
  5. Install the hose to the EVAP canister vent valve.
  6. Slide the EVAP canister vent valve hose clamp down on to the hose connection at the EVAP canister vent valve.
  7. Lower the vehicle.