GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC B0163 02: Passenger Compartment Temperature Sensor Circuit Short to Ground

DTC B0163 05: Passenger Compartment Temperature Sensor Circuit Short to Battery or Open

DTC B0173 02: Upper Air Temperature Sensor 1 Circuit Short to Ground

DTC B0173 05: Upper Air Temperature Sensor 1 Circuit Short to Battery or Open

DTC B0178 02: Lower Air Temperature Sensor 2 Circuit Short to Ground

DTC B0178 05: Lower Air Temperature Sensor 2 Circuit Short to Battery or Open

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Ambient Air Temperature Sensor Signal

B0158 13

B0158 13

B0158 14

1

Inside Air Temperature Sensor Signal

B0163 02

B0163 05

B0163 05

1

Upper Air Temperature Sensor Signal

B0173 02

B0173 05

B0173 05

1

Lower Air Temperature Sensor Signal

B0178 02

B0178 05

B0178 05

1

Left Sunload Sensor Signal

B0183 02

B0183 05

B0183 05

1

Right Sunload Sensor Signal

B0188 02

B0188 05

B0188 05

1

Evaporator Temperature Sensor Signal

B3933 14

B3933 13, B3933 14

B3933 13

1

Low Reference

--

B3933 05, B0158 05, B0163 05

--

--

Sunload Sensors Ground

--

B0183 05, B0188 05

--

--

1. Air Temperature Malfunction

Circuit/System Description

Inside Air Temperature Sensor

The HVAC control module supplies the inside air temperature sensor with a low reference circuit and 5-volt signal circuit. The HVAC control module determines the voltage drop across the sensor, which is proportional to temperature. As the air temperature increases, the sensor resistance decreases and the voltage signal decreases. As the air temperature decreases, the sensor resistance increases and the voltage signal increases. The inside air temperature sensor refers to the passenger compartment.

Upper and Lower Air Duct Temperature Sensors

The HVAC control module supplies the air duct temperature sensors with a low reference circuit and 5-volt signal circuit. The HVAC control module determines the voltage drop across the sensor, which is proportional to temperature. As the air temperature increases, the sensor resistance decreases and the voltage signal decreases. As the air temperature decreases, the sensor resistance increases and the voltage signal increases.

Conditions for Running the DTC

Ignition ON.

Conditions for Setting the DTC

The HVAC control module detects the inside air temperature sensor signal circuit is less than -36°C (-38°F) or more than 215°C (419°F) for more than 15 seconds.

Action Taken When the DTC Sets

The system operates using a default value.

Conditions for Clearing the DTC

    • The DTC will become history if the HVAC control module no longer detects the condition that set the DTC.
    • The history DTC will clear after 100 fault-free ignition cycles.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

    •  Air Temperature Description and Operation
    •  Air Delivery Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

Ignition ON, observe the scan tool Inside Air Temp. Sensor or the appropriate Duct Actual parameter. The reading should be between -35 and +98°C (-39 and +208°F) and change with inside passenger compartment or upper/lower air duct air temperature changes.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
  2. Ignition OFF, test for less than 10 ohms between the appropriate low reference circuit terminal listed below and ground:
  3. • Inside air temperature sensor terminal D
    • Upper/lower air temperature sensor terminal 2
    If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  4. Ignition ON, verify that both the scan tool Inside Air Temp. Sensor or the appropriate Duct Actual parameter is less than -35°C (-39°F).
  5. If greater than the specified range, test the appropriate signal circuit terminal listed below for a short to ground. If the circuit tests normal, replace the HVAC control module.
    • Inside air temperature sensor terminal A
    • Upper/lower air temperature sensor terminal 1
  6. Install a 3A fused jumper wire between the appropriate circuits listed below. Verify the scan tool Inside Air Temp. Sensor or the appropriate Duct Actual parameter is greater than 98°C (208°F).
  7. • Inside air temperature sensor signal circuit terminal A and low reference circuit terminal D
    • Upper/lower air temperature sensor signal circuit terminal 1 and low reference circuit terminal 2
    If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  8. If all circuits test normal, test or replace the appropriate air temperature sensor.

Component Testing

  1. A thermometer can be used to test the sensor off the vehicle in warn and or cold water. Sensor Resistance Table for this test.
  2. Test the ambient air temperature sensor by varying the sensor temperature while monitoring the sensor resistance.
  3. Compare the readings with the Temperature VS Resistance table and verify that the resistance is within 5 percent of the specification.
  4. If not within the specified range, replace the sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Inside Air Temperature Sensor Replacement
    •  Duct Air Temperature Sensor Replacement - Upper
    •  Duct Air Temperature Sensor Replacement - Lower
    •  Control Module References for HVAC control module replacement, setup, and programming