GM Service Manual Online
For 1990-2009 cars only

Engine Coolant Thermostat Replacement 8.1L Engine

Removal Procedure


    Object Number: 751425  Size: SH
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Reposition the inlet hose clamp at the water outlet.
  3. Remove the inlet hose from the water outlet.

  4. Object Number: 635643  Size: SH
  5. Remove the water outlet bolts (2).
  6. Remove the water outlet (1).
  7. Remove the thermostat (3).

Installation Procedure


    Object Number: 635643  Size: SH
  1. Install the thermostat (3).
  2. Install the water outlet (1).
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the water outlet bolts (2).
  5. Tighten
    Tighten the bolts to 30 N·m (22 lb ft).


    Object Number: 751425  Size: SH
  6. Install the inlet hose to the water outlet.
  7. Position the inlet hose clamp at the water outlet.
  8. Fill the cooling system. Refer to Cooling System Draining and Filling .