GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2005 🢒 Avalanche - 4WD 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Defroster Door Replacement

Defroster Door Replacement Visteon

Removal Procedure
  1. Remove the HVAC module assembly. Refer to HVAC Module Assembly Replacement .

    2. Object Number: 668357 Size: SH
  2. Remove the HVAC module assembly screws.
  3. Separate the HVAC module assembly.
  4. Remove the mode actuator screws.
  5. Remove the mode actuator (3).
  6. Remove the mode actuator cam assembly (4).
  7. Remove the defroster door lever (2).
  8. Remove the defroster door (1).

Installation Procedure

    Object Number: 668357 Size: SH
  1. Install the defroster door  (1).
  2. Install the defroster door lever  (2).
  3. Install the mode actuator cam assembly  (4).
  4. Install the mode actuator (3).
  5. Install the mode actuator screws.

    6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Install the mode actuator screws.

    7. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).

  7. Install the HVAC module assembly halves.
  8. Install the screws to the HVAC module assembly.

    9. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).

  9. Install the HVAC module assembly. Refer to HVAC Module Assembly Replacement .

Defroster Door Replacement Delphi

Removal Procedure

    Object Number: 899652 Size: SH
  1. Remove the HVAC module. Refer to HVAC Module Assembly Replacement .
  2. If equipped remove the heat stakes (1) from the HVAC module (2) with a screw driver and a hammer.

    3. Object Number: 962571 Size: SH
  3. If equipped remove the HVAC module assembly screws.
  4. Separate the HVAC module assembly.
  5. Remove the mode actuator screws.
  6. Remove the mode actuator.
  7. Remove the mode actuator cam assembly.
  8. Remove the defroster door (8).

Installation Procedure

    Object Number: 962571 Size: SH
  1. Install the defroster door (8).
  2. Install the mode actuator cam assembly.
  3. Install the mode actuator.

    4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the mode actuator screws.

    5. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).

  5. Install the HVAC module assembly halves.

    6. Important: For every heat stake removed ensure that you install a screw.

  6. Install the screws to the HVAC module assembly.

    7. Tighten
    Tighten the screws to 1.6 N·m (14 lb in).

  7. Install the HVAC module assembly. Refer to HVAC Module Assembly Replacement .