GM Service Manual Online
For 1990-2009 cars only

Step

Action

Yes

No

1

Inspect for a missing or damaged radiator side or upper baffle and/or radiator air deflector.

Is the baffle and/or deflector missing or damaged?

Go to Step 8

Go to Step 2

2

Inspect for a loss of coolant.

Is there a loss of coolant?

Go to Step 3

Go to Step 4

3

Fill the system to the specified level.

Does the engine overheat?

Go to Step 4

System OK

4

Inspect for low temperature protection.

Is the coolant to the correct concentration?

Go to Step 5

Go to Step 8

5

Inspect for a loss of cooling system pressure.

Is there a loss of system pressure?

Go to Step 8

Go to Step 6

6

Inspect for a faulty engine coolant temperature (ECT) sensor. Refer to DTC P0117 , DTC P0118 in Engine Controls - 4.8L, 5.3L, and 6.0L, or to DTC P0117 , DTC P0118 in Engine Controls - 8.1L.

Is the sensor operating properly?

Go to Step 7

Go to Step 8

7

Inspect for the following:

    • Damaged coolant surge tank
    • Leaking hose
    • Bad/incorrect surge tank or radiator cap

Were any of the above found?

Go to Step 8

Go to Step 3

8

Repair or install new parts as necessary, then retest.

Does the engine overheat?

Go to Step 9

System OK

9

Inspect for incorrect drive belt tension.

Is the belt tension correct?

Go to Step 10

Go to Step 8

10

  1. Remove the water pump. Refer to Water Pump Replacement .
  2. Inspect for a damaged water pump shaft/hub.

Is the water pump driveshaft damaged or is the seal leaking?

Go to Step 8

Go to Step 11

11

Inspect for obstructed radiator air flow or bent radiator fins.

Is the radiator air flow obstructed?

Go to Step 8

Go to Step 12

12

Inspect for blocked cooling system passages.

Are the cooling system passages blocked?

Go to Step 8

Go to Step 13

13

Inspect for inoperative fan clutch. Refer to Fan Clutch Diagnosis .

Is the fan clutch operating correctly?

Go to Step 14

Go to Step 8

14

Inspect the thermostat. Refer to Thermostat Diagnosis .

Is the thermostat stuck in the closed position?

Go to Step 15

Go to Step 16

15

Replace the thermostat. Refer to Engine Coolant Thermostat Housing Replacement or Engine Coolant Thermostat Replacement .

Does the engine overheat?

Go to Step 16

System OK

16

Inspect the radiator cooling capacity.

Is the proper sized radiator being used on the vehicle?

Go to Step 3

Go to Step 17

17

Consult the current parts catalog and replace the radiator. Refer to Radiator Replacement .

Is the repair complete?

System OK

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