Tools Required

J 38185 Hose Clamp Pliers

1. Drain the cooling system. Refer to Cooling System Draining and Filling .
2. Remove the radiator support. Refer to Radiator Support Replacement .



3. Disengage tension on the surge tank outlet hose clamp at the surge tank using the J 38185 .
4. Disconnect the surge tank outlet hose from the surge tank.




Disconnect the surge tank outlet hose assembly from the support tabs on the cooling fan shroud.

6. Disconnect the surge tank outlet hose from the underhood junction box retainer clip (1).
7. Disengage tension on the surge tank outlet hose clamp at the heater pipe assembly.



8. Disconnect the surge tank outlet hose from the heater pipe assembly.
9. Disengage tension on the radiator inlet hose clamp at the radiator using J 38185 .
10. Disconnect the radiator inlet hose from the radiator.
11. Disengage tension on the radiator inlet hose clamp at the engine using J 38185 .



12. Disconnect the radiator inlet hose from the engine.
13. Remove the radiator inlet hose.



14. Disengage tension on the surge tank outlet hose clamp at the thermostat housing (1).
15. Disconnect the surge tank outlet hose from the thermostat housing.



16. Remove the surge tank outlet hose assembly from the vehicle.

Important: Lubricate the inside diameters of the hoses with clean coolant prior to installation.

1. Install the surge tank outlet hose assembly to the vehicle.



2. Connect the surge tank outlet hose to the thermostat housing (1).
3. Engage tension on the surge tank outlet hose clamp at the thermostat housing.
4. Install the radiator inlet hose.



5. Connect the radiator inlet hose to the engine.
6. Engage tension on the radiator inlet hose clamp at the engine using J 38185 .
7. Connect the radiator inlet hose to the radiator.
8. Engage tension on the radiator inlet hose clamp at the radiator using J 38185 .



9. Connect the surge tank outlet hose to the heater pipe assembly.
10. Engage tension on the surge tank outlet hose clamp at the heater pipe assembly.



11. Connect the surge tank outlet hose to the underhood junction box retainer clip (1).
12. Connect the surge tank outlet hose assembly to the support tabs on the cooling fan shroud.



13. Connect the surge tank outlet hose to the surge tank.
14. Engage tension on the surge tank outlet hose clamp at the surge tank using the J 38185 .
15. Install the radiator support. Refer to Radiator Support Replacement .
16. Fill the cooling system. Refer to Cooling System Draining and Filling .