GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 24270 Cylinder Bore Ridge Reamer
    •  J 41556 Connecting Rod Guide

    Object Number: 11497  Size: SH
  1. Use the J 24270 in order to remove the cylinder bore ring ridge, if required.
  2. 1.1. Turn the crankshaft until the piston is at the bottom of the stroke.
    1.2. Place a cloth on top of the piston.
    1.3. Use the J 24270 , or equivalent, in order to remove a cylinder ring ridge.
    1.4. Turn the crankshaft so the piston is at the top of the stroke.
    1.5. Remove the cloth.
    1.6. Remove the cutting debris from the cylinder and piston.

    Object Number: 1552546  Size: SH
  3. Using a paint stick or etching tool, place matchmarks or numbers on the connecting rods and the connecting rod caps. The connecting rods and caps MUST be assembled to their original position and direction.
  4. • A stamping mark on the side of the connecting rod, at the crankshaft journal, may affect component geometry.
    • Mark the top of the piston to the specific cylinder bore.

    Object Number: 1552547  Size: SH

    Important: Mark, sort, or organize the connecting rod bearings so they may be installed to their original position and location. The connecting rods and the bearing caps are NOT interchangeable. Refer to Separating Parts.

  5. Remove the connecting rod bolts (102), cap (103) and bearing (104).

  6. Object Number: 1552499  Size: SH
  7. Install the J 41556 to the connecting rod.

  8. Object Number: 1552548  Size: SH
  9. Using a hammer, tap lightly on the end of the J 41556 in order to remove the piston and connecting rod assembly from the cylinder bore.
  10. Remove the J 41556 .

  11. Object Number: 1552501  Size: SH
  12. Upon removal of the piston and connecting rod assembly, assemble the connecting rod cap and bolts onto the matching connecting rod.