GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Was the Hydraulic Brake Diagnostic System Check performed?

--

Go to Step 2

Go to Hydraulic Brake Diagnostic System Check

2

Observe the driving habits of the operator. Inform the operator of driving habits that will result in brake system wear.

Was the operator riding the brake pedal?

--

Go to Step 19

Go to Step 3

3

Inspect the vehicle for overloading. Refer to Loading Your Vehicle in the Vehicle Owner's Manual.

Is there excessive weight in the vehicle?

--

Go to Step 4

Go to Step 5

4

Remove the extra weight from the vehicle.

Does the original condition still exist?

--

Go to Step 5

Go to Step 19

5

Inspect the brake pedal assembly for the following:

    • Bent or misaligned components
    • Binding or interference between the pedal and the booster input rod
    • Interference with other components

Are the components misaligned or binding?

--

Go to Step 6

Go Step 7

6

Repair or replace the cause of misalignment.

Is the repair complete?

--

Go to Step 19

--

7

Inspect the disc brake pads and brake shoe linings for the following:

    • Excessive wear
    • Uneven wear
    • Abuse
    • Glazing
    • Contaminated lining material
    • Incorrect lining material

Refer to Brake Pad Inspection in Disc Brakes or Brake Shoe Inspection in Drum Brakes.

Do any of the above conditions apply?

--

Go to Step 8

Go to Step 9

8

Refer to the appropriate procedure in Disc or Drum Brakes from the following list:

    •  Brake Pads Replacement

Is the repair complete?

--

Go to Step 19

--

9

Inspect the brake rotors for the following:

    • Hot spots
    • Scored rotor surface

Do any of the above conditions apply?

--

Go to Step 10

Go to Step 11

10

Refinish the brake rotor. Refer to Brake Rotor Refinishing in Disc Brakes. If refinishing the brake rotor results in a thickness that is less than the thinnest (Refinishing) thickness, replace the rotor. Refer to Brake Rotor Replacement in Disc Brakes.

Refer to Component Specifications in Disc Brakes

Is the repair complete?

--

Go to Step 19

--

11

Inspect the vehicle brake booster for the following:

    • Leaks
    • Damage
    • Restricted passages

Refer to Vacuum Booster Diagnosis or Hydraulic Booster Noise Diagnosis .

Do any of the above conditions apply?

--

Go to Step 12

Go to Step 13

12

Repair or replace the brake booster. Refer to the appropriate procedure in Hydraulic Brakes:

Is the repair complete?

--

Go to Step 19

--

13

Inspect the vehicle for a leaking master cylinder (internal). Refer to Master Cylinder Diagnosis .

Is the master cylinder leaking?

--

Go to Step 14

Go to Step 15

14

Overhaul or replace the master cylinder. Refer to the appropriate procedure from the following list:

Is the repair complete?

--

Go to Step 19

--

15

Check for leaking brake pipes, hoses or connections. Refer to Brake Fluid Leak .

Are any of the above components leaking?

--

Go to Step 16

Go to Step 17

16

Repair the cause of the leak.

Is the repair complete?

--

Go to Step 19

--

17

Check the brake pipes and hoses for the following:

    • Low fluid or no fluid output
    • Spurting of fluid while pressing the brake pedal
    • Particles suspended in the fluid.

Refer to Hydraulic Brake System Flushing .

Do any of the above conditions apply?

--

Go to Step 18

Go to Step 19

18

  1. Determine the area of the restriction.This will involve the disassembly of the individual brake lines and checking for low or no fluid output.
  2. Flush the individual brake line or hose. Refer to Hydraulic Brake System Flushing .
  3. If the restriction cannot be removed, replace the brake hose or pipe as necessary. Refer to Brake Pipe Replacement .
  4. Flush the hydraulic brake system. Refer to Hydraulic Brake System Flushing .

Is the repair complete?

--

Go to Step 19

--

19

Verify the proper brake system operation.

Does the original condition still exist?

--

Go to Step 1

Go to Hydraulic Brake Diagnostic System Check