GM Service Manual Online
For 1990-2009 cars only

Notice: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks.

Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes over the body panels, the seams, or the openings. Use the following items during the test drive in order to aid in the detection of leaks:

    • A mechanic's stethoscope or heater hose
    • Masking tape 51 mm (2 in) in width
    • Strip caulk
    • A china marking pencil
  1. While driving, determine the location of the exterior windnoise by lowering one window at a time. If the location corresponds with the condition in step 2, pull over and stop the vehicle. Make a temporary repair with 51 mm (2 in) wide masking tape.
  2. Tape over the gaps and the moldings one at a time. Test between each taping. Taping over the gaps and moldings will correct the condition.
  3. Temporarily repair the condition with masking tape. Adjust the tape when needed.
  4. Continue testing in order to determine if the noise has been eliminated, or if other leak areas exist.
  5. When all the reported leak conditions are located, make permanent repairs using the proper alignment techniques and sealing materials.