GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

    Important: NEW torque converter bolts will be required each time the torque converter bolts are removed.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Drain the transmission fluid if disassembly of the transmission is necessary. Refer to Automatic Transmission Fluid and Filter Replacement .

  3. Object Number: 785877  Size: SH
  4. Remove the transmission manual shift shaft nut.
  5. Disconnect the shift linkage from the transmission.
  6. Place the transmission in neutral by rotating the transmission shift shaft clockwise 2 clicks.
  7. Remove the exhaust system. Refer to Exhaust System Replacement in Engine Exhaust.

  8. Object Number: 801931  Size: SH
  9. Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to Propeller Shaft Replacement in Driveline/Axle.
  10. Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission flange.

  11. Object Number: 787650  Size: SH
  12. Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics wire (2).
  13. Remove the catalytic converter hanger bracket. Refer to Catalytic Converter Hanger Bracket Replacement in Engine Exhaust.

  14. Object Number: 785868  Size: SH
  15. Disconnect the transmission wiring harness connector (1) from the transmission by rotating the locking latch (2) counterclockwise.

  16. Object Number: 785869  Size: SH
  17. Disconnect the wiring harness clips from the transmission, and position the wiring harness aside.

  18. Object Number: 785863  Size: SH
  19. Remove the transmission close out plug.
  20. Mark the torque converter to flexplate/flywheel orientation to ensure proper realignment.

  21. Object Number: 785758  Size: SH
  22. Remove the torque converter bolt close out plug from the engine block by pulling outward.
  23. Remove the front air deflector. Refer to Front Air Deflector Replacement in Body Front End.

  24. Object Number: 785760  Size: SH
  25. Repeat the following steps for all 3 torque converter bolts:
  26. 17.1. Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt with the access hole.
    17.2. Remove and discard the torque converter bolt. The bolt is self locking and is NOT reusable.
  27. Place an oil drain pan under the transmission fluid cooler pipes.

  28. Object Number: 785866  Size: SH
  29. Remove the bolt securing the transmission fluid cooler pipes brace to the engine.

  30. Object Number: 785867  Size: SH
  31. Disconnect the fluid cooler pipes from the transmission.
  32. Plug the open outlet ports to prevent fluid loss and contamination.
  33. Position a suitable transmission jack under the transmission.
  34. Remove the transmission mount. Refer to Transmission Mount Replacement .

  35. Object Number: 785862  Size: SH
  36. Remove the 3 lower transmission mounting bolts (1-2).
  37. Lower the rear of the transmission only enough to gain access to the remaining 3 upper transmission mounting bolts.

  38. Object Number: 785771  Size: SH
  39. Disconnect the engine wiring harness retaining clips (1) from the transmission mounting bolts.

  40. Object Number: 785861  Size: SH
  41. Remove the 3 upper transmission mounting bolts (2-3).
  42. Pull the transmission free from the engine dowels (1).
  43. Important: Ensure clearance is maintained between the transmission and the following:

       • The catalytic converters
       • The wiring harnesses
       • The cooler pipes
       • The propeller shaft

  44. Carefully lower the transmission from the vehicle.
  45. Flush the transmission oil cooler. Refer to Transmission Fluid Cooler Flushing and Flow Test .

Installation Procedure

    Important: Ensure clearance is maintained between the transmission and the following:

       • The catalytic converters
       • The wiring harnesses
       • The cooler pipes
       • The propeller shaft

  1. Using the transmission jack, carefully raise the transmission to the vehicle.

  2. Object Number: 785861  Size: SH
  3. Align the engine dowels (1) with the transmission.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 785862  Size: SH
  5. Install the 3 lower transmission mounting bolts (1-2).
  6. Tighten

        • Tighten the transmission mounting bolts (2) to 75 N·m (55 lb ft).
        • Tighten the transmission mounting bolt (1) to 50 N·m (37 lb ft).
  7. Lower the rear of the transmission only enough to gain access to the remaining 3 upper transmission mounting bolts.

  8. Object Number: 785861  Size: SH
  9. Install the 3 upper transmission mounting bolts (2-3).
  10. Tighten
    Tighten the transmission mounting bolts to 75 N·m (55 lb ft).


    Object Number: 785771  Size: SH
  11. Connect the engine wiring harness retaining clips (1) to the transmission mounting bolts.
  12. Install the transmission mount. Refer to Transmission Mount Replacement .
  13. Remove transmission jack from under the transmission.

  14. Object Number: 785867  Size: SH

    Important: Replace the O-rings if cracked, cut, or distorted.

  15. Lubricate the O-rings with automatic transmission fluid.
  16. Install the O-rings onto the cooler pipes prior to inserting the cooler pipes into the transmission.
  17. Insert the transmission fluid cooler pipes into the transmission.
  18. Install the bolt securing the transmission fluid cooler pipe retainer to the transmission.
  19. Tighten
    Tighten the bolt to 25 N·m (18 lb ft).


    Object Number: 785866  Size: SH
  20. Install the bolt securing the transmission fluid cooler pipes brace to the engine.
  21. Tighten
    Tighten the bolt to 50 N·m (37 lb ft).


    Object Number: 785760  Size: SH
  22. Align the torque converter to flexplate/flywheel orientation marks made during the removal procedure.
  23. Important: Torque converter bolts are self locking and must be replaced with NEW torque converter bolts every time the bolts are removed.

  24. Repeat the following steps for all 3 torque converter bolts:
  25. 15.1. Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt holes in the flexplate/flywheel with the access hole in the engine block.
    15.2. To aid in alignment of the torque converter to the flexplate/flywheel. Install all 3 NEW torque converter bolts before fully tightening.

    Tighten
    Tighten the torque converter bolts to 63 N·m (46 lb ft).


    Object Number: 785758  Size: SH
  26. Press the torque converter bolt close out plug into the engine block.
  27. Install the front air deflector. Refer to Front Air Deflector Replacement in Body Front End.

  28. Object Number: 785863  Size: SH
  29. Install the transmission close out plug.

  30. Object Number: 785869  Size: SH
  31. Connect the wiring harness clips to the transmission.

  32. Object Number: 785868  Size: SH
  33. Connect the transmission wiring harness connector (1) to the transmission by rotating the locking latch (2) clockwise.
  34. Install the catalytic converter hanger bracket. Refer to Catalytic Converter Hanger Bracket Replacement in Engine Exhaust.

  35. Object Number: 787650  Size: SH
  36. Remove the mechanics wire (2) securing front propeller shaft (1) to the shift control lever (3).

  37. Object Number: 801931  Size: SH
  38. Install the propeller shaft coupler (1) to the transmission flange. Refer to Propeller Shaft Replacement in Driveline/Axle.

  39. Object Number: 785877  Size: SH
  40. Place the transmission in the park position by rotating the shift shaft fully counter clockwise.
  41. Connect the shift linkage to the transmission.
  42. Install the transmission manual shift shaft nut.
  43. Tighten
    Tighten the transmission manual shift shaft nut to 15 N·m (11 lb ft).

  44. Install the exhaust system. Refer to Exhaust System Replacement in Engine Exhaust.
  45. Check the transmission fluid level (fill if necessary). Refer to Transmission Fluid Check .
  46. Adjust the shift control linkage. Refer to Shift Control Linkage Adjustment .
  47. Lower the vehicle.
  48. The transmission control module must be programmed with the proper software/calibrations. Refer to Transmission Control Module Programming .
  49. Important: It is recommended that the transmission adaptive pressure (TAP) information be reset.

    Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, the ECM, PCM or TCM will need to relearn the TAP values. Transmission performance may be affected as new TAP values are learned.

  50. Reset the TAP values. Refer to Transmission Adaptive Functions .

Transmission Final Test and Inspection

Complete the following procedure after the transmission is installed in the vehicle:

  1. With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any parts are binding.
  2. Start the engine and listen for abnormal conditions.
  3. While the engine continues to idle raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  4. Inspect for fluid leaks while the engine is idling.
  5. Lower the vehicle.
  6. Perform a final inspection for the proper fluid level.
  7. Road test the vehicle.