GM Service Manual Online
For 1990-2009 cars only

The Air Delivery Description and Operation is divided into 5 primary areas:

    • HVAC control components
    • Air speed
    • Air distribution
    • Recirculation
    • Automatic operation

HVAC Control Components

HVAC Control Module

The HVAC control module is a class 2 device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the control module uses for keep alive memory (KAM). The dash integration module (DIM), which is the vehicle power mode master, provides a device on signal. The control module supports the following features:

Feature

Availability

Afterblow

Available if reprogrammed by the technician

Purge

Yes

Personalization

Yes

Actuator Calibration

No

Heated Seat Control

Optional

The HVAC control module will receive information that defines the current driver of the vehicle from the driver door module (DDM) through class 2 communication. The HVAC system will memorize the following system configurations for up to 2 unique drivers:

    • Driver set temperature
    • Passenger set temperature
    • Mode
    • Blower motor speed
    • A/C compressor request, auto ON or A/C OFF

This information shall be stored inside the HVAC control module memory. When a different driver identification button is selected the HVAC control module will recall the appropriate driver settings. When the HVAC control module is first turned ON, the last stored settings for the current driver will be activated except for the rear defrost and heated seat settings.

Mode Actuator

The mode actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Low reference, 5-volt reference, position signal, and 2 control circuits enable the actuator to operate. The control circuits use either a 0 or 12-volt value to coordinate the actuator movement. When the actuator is at rest, both control circuits have a value of 0 volts. In order to move the actuator, the HVAC control module grounds one of the control circuits while providing the other with 12 volts. The HVAC control module reverses the polarity of the control circuits to move the actuator in the opposite direction. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts. The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, one of the control circuits is grounded. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module removes power and ground from the control circuits.

Recirculation Actuator

The recirculation actuator is a 3-wire uni-directional electric motor. Ignition 3 voltage and 2 control circuits enable the actuator to operate. The control circuits are either grounded or opened during normal operation. In order to move the actuator, the HVAC control module grounds one of the control circuits.

Blower Motor Relay

The blower motor relay provides a supply voltage to the blower motor and blower motor control processor. The HVAC control module commands the blower motor relay ON anytime the commanded blower speed is not OFF. While the engine is cranking, the HVAC control module will command the blower motor OFF and the blower relay ON until the engine starts. When turning the ignition OFF the blower relay will stay ON for 2 seconds after the ignition is turned off.

Blower Motor Control Processor

The blower motor control processor is an interface between the HVAC control module and the blower motor. The blower motor speed control, blower motor supply voltage and ground circuits enable the control processor to operate. The HVAC control module provides a PWM signal to the control processor in order to command the blower motor speed. The control processor uses the blower motor ground as a low side control to adjust the blower motor speed.

Air Speed

The blower motor forces air to circulate within the vehicles interior. The vehicle operator determines the blower motors speed by placing the blower motor switch in a desired speed position or by selecting automatic operation. In manual operation, once a blower speed is selected, the blower speed remains constant until a new speed is selected. In automatic operation, the HVAC control module will determine what blower speed is necessary in order to achieve or maintain a desired temperature.

As the requested blower speed increases, the following conditions occur:

    • The HVAC control module increases the amount of time that the blower motor speed control circuit is modulated to ground.
    • The voltage and duty cycle, measured between the blower motor speed control circuit and ground, decrease.

As the requested blower speed decreases, the following conditions occur:

    • The HVAC control module decreases the amount of time that the blower motor speed control circuit is modulated to ground.
    • The voltage and duty cycle, measured between the blower motor speed control circuit and ground, increase.

Afterblow

Afterblow is a feature that dries the evaporator core by operating the blower motor after the engine is turned OFF. This reduces the amount of microbial growth that can create undesirable odors. The vehicle does not come equipped with the afterblow feature turned ON. If the afterblow feature is required due to an odor concern, it must be turned ON by reprogramming the HVAC control module, refer to LINK.

After the HVAC control module has been programmed for afterblow, the following conditions must be met for afterblow to operate:

    • The engine has been turned OFF for at least 30 minutes.
    • The ambient air temperature is at least 21°C (70°F).
    • The A/C compressor operated for more than 2 minutes before shutdown.
    • The system voltage is at least 12 volts.

Once the above conditions have been met, the following sequence of events will occur:

  1. The blower motor will RUN for 20 seconds.
  2. The blower motor will be OFF for 10 minutes.
  3. The blower motor will RUN for and additional 20 seconds.

Steering Wheel Controls

The HVAC control module receives class 2 messages from the radio interface that the driver has activated a steering wheel control switch. The steering wheel control buttons control several different functions including the following HVAC functions:

    • Fan speed increase
    • Fan speed decrease
    • Driver set temperature increase
    • Driver set temperature decrease

In order to configure the steering wheel controls, refer to Radio/Audio System Description and Operation .

Air Distribution

The HVAC control module controls the mode actuator in order to distribute airflow to a desired outlet. The mode switch provides the vehicle operator with the ability to override the automatic setting. When the mode door is moved to the defrost position, the A/C compressor clutch engages and the recirculation actuator will be moved to the outside air position. In the outside air position, the incoming air is filtered by the passenger compartment air filter.

Important: The HVAC system allows air to the outboard panel outlets in all air distribution modes. This allows air to be circulated higher in the cabin under any operating condition. The panel outlets have three operating positions, open, side window defogger and closed. To eliminate air from these outlets, the individual outlet thumb wheel must be turned to the OFF or side window defogger position.

Recirculation

The HVAC control module controls the air intake through the recirculation actuator. Recirculation is not available when the mode is in defrost. When the mode is in defog, Recirculation will only be available for 10 minutes. In the outside air position, the incoming air is filtered by the passenger compartment air filter.

Automatic Operation

In automatic operation, the HVAC control module will maintain the comfort level inside of the vehicle by controlling the A/C compressor clutch, the blower motor, the air temperature actuators, mode actuator and recirculation.

To place the HVAC system in full automatic operation, the AUTO selection must be activated.

Once the desired temperature is reached, the blower motor, mode, recirculation and temperature actuators will automatically adjust to maintain the temperature selected. The HVAC control module performs the following functions to maintain the desired air temperature:

    • Regulate blower motor speed
    • Position the air temperature actuator
    • Position the mode actuator
    • Position the recirculation actuator
    • Request A/C operation

When the warmest position is selected in automatic operation the blower speed will increase gradually until the vehicle reaches normal operating temperature. When normal operating temperature is reached the blower will stay on high speed and the air temperature actuators will stay in the full heat position. The mode actuator will remain in the floor position.

When the coldest position is selected in automatic operation the blower will stay on high and the air temperature actuators will stay in the full cold position. The mode actuator will remain in the panel position and the recirculation actuator will remain in the recirculation position.

In cold temperatures, the automatic HVAC system will provide heat in the most efficient manner. The vehicle operator can select an extreme temperature setting but the system will not warm the vehicle any faster. In warm temperatures, the automatic HVAC system will also provide air conditioning in the most efficient manner. Selecting an extreme cool temperature will not cool the vehicle any faster.