GM Service Manual Online
For 1990-2009 cars only

Circuit Description

The engine control module (ECM) provides ignition voltage to the coil side of the fuel pump relay whenever the engine is cranking or running. The control module enables the fuel pump relay as long as the engine is cranking or running, and ignition system reference pulses are received. If no ignition system reference pulses are received, the control module turns OFF the fuel pump.

The fuel pump relay control circuit is equipped with a feedback circuit that is pulled up to 2.5 volts within the ECM. The ECM can determine if the control circuit is open, shorted to ground, or shorted to a voltage by monitoring the feedback voltage. If the ECM detects that the control circuit voltage is within a predetermined range when the circuit is commanded OFF, this DTC sets.

DTC Descriptor

This diagnostic procedure supports the following DTC.

DTC P0627 Fuel Pump Relay Control Circuit

Conditions for Running the DTC

    • The engine speed is 0 RPM.
    • The ignition is ON, with the engine OFF.
    • The ignition 1 voltage is more than 10.5 volts.
    • The ECM has commanded the fuel pump relay ON and OFF at least once during the ignition cycle.
    • The above conditions are met for more than 1 second.
    • DTC P0627 runs continuously once the above conditions are met.

Conditions for Setting the DTC

    • The ECM detects the voltage on the fuel pump relay control circuit is within predetermined range when the circuit is commanded OFF.
    • The condition exists for less than 1 second.

Action Taken When the DTC Sets

    • The control module stores the DTC information into memory when the diagnostic runs and fails.
    • The malfunction indicator lamp (MIL) will not illuminate.
    • The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.
    • The driver information center, if equipped, may display a message.

Conditions for Clearing the DTC

    • A current DTC Last Test Failed clears when the diagnostic runs and passes.
    • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
    • Clear the DTC with a scan tool.

Diagnostic Aids

    • Use the J 35616 Connector Test Adapter Kit for any test that requires probing the ECM harness connector or a component harness connector.
    • The lower connector of the ECM is C1 and the upper connector of the ECM is C2. Refer to Engine Controls Component Views .
    • If the condition is intermittent, move the related harnesses and connectors, with the engine operating, while monitoring the circuit status for the component with a scan tool. The circuit status parameter changes from OK or Indeterminate to Fault if there is a condition with the circuit or a connection. The output driver module (ODM) information is in the ODM data list.
    • For an intermittent condition, refer to Intermittent Conditions .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step verifies that the control module is providing voltage to the fuel pump relay.

  2. This step tests the ground circuit of the fuel pump relay.

DTC P0627 Fuel Pump Relay Control Circuit Open

Step

Action

Yes

No

Schematic Reference: Engine Controls Schematics

Connector End View Reference: Engine Control Module Connector End Views or Engine Controls Connector End Views

1

Did you perform the Diagnostic System Check-Engine Controls?

Go to Step 2

Go to Diagnostic System Check - Engine Controls

2

    Important: DTC P2105 may cause this DTC to set. Refer to Diagnostic Trouble Code (DTC) List .

  1. Turn ON the ignition, with the engine OFF.
  2. Important: 

       • The Fuel Pump Relay Command parameter may not change from OFF to ON or ON to OFF when using the Fuel Pump output control.
       • Additional DTCs may set when using the Fuel Pump output control.

  3. Command the fuel pump ON and OFF with a scan tool.

Does the fuel pump relay turn ON and OFF with each command?

Go to Step 3

Go to Step 4

3

  1. Observe the Freeze Frame/Failure Records for this DTC.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.

Did the DTC fail this ignition?

Go to Step 4

Go to Diagnostic Aids

4

  1. Turn OFF the ignition.
  2. Remove the rear seat cushion. Refer to Rear Seat Cushion Replacement in Seats.
  3. Disconnect the fuel pump relay.
  4. Turn ON the ignition, with the engine OFF.
  5. Probe the control circuit of the fuel pump relay with a test lamp connected to a good ground.
  6. Important: 

       • The Fuel Pump Relay Command parameter may not change from OFF to ON or ON to OFF when using the Fuel Pump output control.
       • Additional DTCs may set when using the Fuel Pump output control.

  7. Command the fuel pump ON and OFF with a scan tool.

Does the test lamp turn ON and OFF when commanded?

Go to Step 5

Go to Step 6

5

  1. Connect a test lamp between the control circuit and the ground circuit of the fuel pump relay.
  2. Important: 

       • The Fuel Pump Relay Command parameter may not change from OFF to ON or ON to OFF when using the Fuel Pump output control.
       • Additional DTCs may set when using the Fuel Pump output control.

  3. Command the fuel pump ON and OFF with a scan tool.

Does the test lamp turn ON and OFF when commanded?

Go to Step 7

Go to Step 9

6

Test the control circuit of the fuel pump relay for an open or a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

Go to Step 12

Go to Step 8

7

Test for an intermittent and for a poor connection at the fuel pump relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

Go to Step 12

Go to Step 10

8

Test for an intermittent and for a poor connection at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

Go to Step 12

Go to Step 11

9

Repair the open or high resistance in the ground circuit of the fuel pump relay. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

Go to Step 12

--

10

Replace the fuel pump relay.

Did you complete the replacement?

Go to Step 12

--

11

Replace the ECM. Refer to Engine Control Module Replacement .

Did you complete the replacement?

Go to Step 12

--

12

  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.

Did the DTC fail this ignition?

Go to Step 2

Go to Step 13

13

Observe the Capture Info with a scan tool.

Are there any DTCs that have not been diagnosed?

Go to Diagnostic Trouble Code (DTC) List

System OK