GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 41013 Rotor Resurfacing Kit
    • J 42450-A Wheel Hub Resurfacing Kit

Caution: Refer to Brake Dust Caution in the Preface section.

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .

  3. Object Number: 177027  Size: SH
  4. Install a C-clamp (2) over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad.
  5. Using the C-clamp (2), compress the piston into the caliper bore just enough to allow the caliper (1) to slide away from the rotor.
  6. Remove the C-clamp (2).

  7. Object Number: 177026  Size: SH

    Notice: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

  8. Remove the caliper bracket bolts. Do not disconnect the brake flexible hose bolt.
  9. Remove the brake caliper and the caliper mounting bracket as an assembly (1) from the suspension knuckle and support the assembly with heavy mechanic's wire (2), or equivalent. Ensure that there is no tension on the hydraulic brake flexible hose. Refer to Front Brake Caliper Bracket Replacement .


    Object Number: 1644135  Size: SH
  10. Remove the retaining screw (1).
  11. Remove the brake rotor (2)

Installation Procedure

    Important: Whenever the brake rotor has been separated from the hub/axle flange, any rust or contaminants should be cleaned from the hub/axle flange and the brake rotor mating surfaces. Failure to do this may result in excessive assembled lateral runout (LRO) of the brake rotor, which could lead to brake pulsation.

  1. Using the J 42450-A , thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange (2).
  2. Using the J 41013 , thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor (1).
  3. Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
  4. Install the brake rotor to the hub/axle flange.
  5. If the brake rotor was removed and installed as part of a brake system repair, measure the assembled lateral runout (LRO) of the brake rotor to ensure optimum performance of the disc brakes. Refer to Brake Rotor Assembled Lateral Runout Measurement .
  6. If the brake rotor assembled LRO measurement exceeds the specification, bring the LRO to within specifications. Refer to Brake Rotor Assembled Lateral Runout Correction .

  7. Object Number: 1644135  Size: SH
  8. Install the brake rotor (2).
  9. Notice: Refer to Fastener Notice in the Preface section.

  10. Install the retaining screw (1).
  11. Tighten
    Tighten the retaining screw to 10 N·m (89 lb in).


    Object Number: 357698  Size: SH
  12. Install the brake caliper and the brake caliper bracket as an assembly to the suspension knuckle. Refer to Front Brake Caliper Bracket Replacement .
  13. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  14. Lower the vehicle.
  15. If the brake rotor was refinished or replaced, or if new brake pads were installed, burnish the pads and rotors. Refer to Brake Pad and Rotor Burnishing .