Exhaust Crossover Pipe Replacement LA1

1. Disconnect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
2. Remove the throttle body air inlet duct.
3. Drain the coolant from the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
4. Remove the inlet radiator hose from the engine. Refer to Radiator Inlet Hose Replacement in Engine Cooling.
5. Remove the thermostat bypass pipe. Refer to Thermostat Bypass Pipes Replacement in Engine Cooling.



6. Remove the exhaust crossover heat shield bolts.
7. Remove the exhaust crossover heat shield.



8. Remove the exhaust crossover pipe studs/nuts.
9. Remove the exhaust crossover pipe.

1. Install the exhaust crossover pipe.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the exhaust crossover pipe studs/nuts.

Tighten
Tighten the exhaust crossover pipe studs/nuts to 25 N·m (18 lb ft).




3. Install the exhaust crossover heat shield.
4. Install the exhaust crossover heat shield bolts.

Tighten
Tighten the exhaust crossover heat shield bolts to 10 N·m (89 lb in).

5. Install the thermostat bypass pipe. Refer to Thermostat Bypass Pipes Replacement in Engine Cooling.
6. Install the inlet radiator hose to the engine. Refer to Radiator Inlet Hose Replacement in Engine Cooling.
7. Fill the cooling system with engine coolant. Refer to Cooling System Draining and Filling in Engine Cooling.
8. Install the throttle body air inlet duct.
9. Connect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.

Exhaust Crossover Pipe Replacement LY7

1. Remove the powertrain engine, transmission, and frame assembly from the vehicle. Refer to Engine Replacement in Engine Mechanical - 3.6L (LY7).



2. Remove the exhaust crossover pipe nuts (3, 5) and bolt (4).
3. Remove the exhaust crossover pipe.
4. Inspect the exhaust crossover pipe seal. Replace the exhaust crossover pipe seal only if it is excessively worn or damaged.

1. Install the exhaust crossover pipe.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Loosely install the exhaust crossover pipe nuts (3, 5) and bolt (4).

Tighten
Tighten the exhaust crossover pipe nuts (3, 5) to 34 N·m (25 lb ft).

3. Install the exhaust crossover pipe bolt (4).

Tighten
Tighten the exhaust crossover pipe bolt (4) to 34 N·m (25 lb ft).

4. Install the powertrain engine, transmission, and frame assembly to the vehicle. Refer to Engine Replacement in Engine Mechanical - 3.6L (LY7).