GM Service Manual Online
For 1990-2009 cars only

Object Number: 554085  Size: MF
HVAC Components
Actuators
Actuators
Actuators
Actuators
Handling ESD Sensitive Parts Notice
IP Fuse Block, HVAC and A/C Fuses

Circuit Description

The air inlet door motor is an electronic actuator stepper motor with a feedback potentiometer. The heater and A/C programmer determines the position of the door motor based on the voltage from the potentiometer. When the airflow is being recirculated, the voltage is low. When outside air is being admitted, voltage is high. The heater and A/C programmer controls the air inlet door motor to position the air inlet door in either the recirc or the fresh air positions as selected by the vehicle occupants.

Conditions for Running the DTC

The ignition is turned ON.

Conditions for Setting the DTC

The heater and A/C programmer detects the signal circuit is less than 0.09 V (5 counts) or greater than 4.90 V (250 counts).

Action Taken When the DTC Sets

    • A default value of 0.78 V (40 counts) will be used for the sensor data by the heater and A/C programmer.
    • The air inlet door will be set to the outside air position.

Conditions for Clearing the DTC

    • The DTC will become history if the heater and A/C programmer no longer detects a failure.
    • The history DTC will clear after 50 fault free ignition cycles.
    • The DTC can be cleared with a scan tool.

Diagnostic Aids

    • A disconnected or broken door may also set this DTC by allowing the actuator to travel to its internal stops (overtravel condition).
    • Refer to Testing for Intermittent Conditions and Poor Connections .

Test Description

The number(s) below refer to the step number(s) on the diagnostic table.

  1. Tests for the proper operation of the circuit in the high voltage range.

  2. Tests for the proper operation of the circuit in the low voltage range. If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to voltage.

  3. Tests for a short to ground in the 5 volt reference circuit.

Step

Action

Value(s)

Yes

No

1

Did you perform the HVAC Diagnostic System Check?

--

Go to Step 2

Go to Diagnostic System Check

2

  1. Install a scan tool.
  2. Turn ON the ignition, with the engine OFF.
  3. With a scan tool, observe the Air Inlet Dr Actual parameter in the Heating and Air Conditioning data list.

Does the scan tool indicate that the Air Inlet Dr Actual parameter is within the specified range?

0.09-4.90 V

Go to Diagnostic Aids

Go to Step 3

3

  1. With a scan tool, command the Air Inlet Door Position from Outside to Recirc.
  2. With a scan tool, observe the Air Inlet Dr Actual parameter in the Heating and Air Conditioning data list.

Does the scan tool indicate that the Air Inlet Dr Actual parameter changes when the Air Inlet Door Position is commanded from Outside to Recirc?

--

Go to Step 12

Go to Step 4

4

  1. Turn OFF the ignition.
  2. Disconnect the air inlet actuator.
  3. Turn ON the ignition, with the engine OFF.
  4. With a scan tool, observe the Air Inlet Dr Actual parameter.

Does the scan tool indicate that the Air Inlet Dr Actual parameter is greater than the specified value?

4.90 V

Go to Step 5

Go to Step 9

5

  1. Turn OFF the ignition.
  2. Connect a 3  amp fused jumper wire between the signal circuit of the air inlet door position sensor and the motor ground circuit of the air inlet actuator.
  3. Turn ON the ignition, with the engine OFF.
  4. With a scan tool, observe the Air Inlet Dr Actual parameter.

Does the scan tool indicate that the Air Inlet Dr Actual parameter is less than the specified value?

0.09 V

Go to Step 6

Go to Step 10

6

  1. Turn OFF the ignition.
  2. Disconnect the fused jumper wire.
  3. Connect a 3 amp fused jumper wire between the 5 volt reference circuit of the air inlet door position sensor and the signal circuit of the air inlet door position sensor.
  4. Turn ON the ignition, with the engine OFF.
  5. With a scan tool, observe the Air Inlet Dr Actual parameter.

Does the scan tool indicate that the Air Inlet Dr Actual parameter is greater than the specified value?

4.90 V

Go to Step 8

Go to Step 7

7

Test the 5 volt reference circuit of the air inlet door position sensor for a short to ground or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 14

8

Test the 5 volt reference circuit of the air inlet door position sensor for a short to voltage, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 13

9

Test the signal circuit of the air inlet door position sensor for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 14

10

Test the signal circuit of the air inlet door position sensor for a short to voltage, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 11

11

Test the motor ground circuit of the air inlet actuator for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 14

12

Inspect the air inlet door for a condition allowing excessive travel of the actuator.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 13

13

Inspect for poor connections at the harness connector of the air inlet actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 15

14

Inspect for poor connections at the harness connector of the heater and A/C programmer. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 16

15

Replace the air inlet actuator. Refer to Air Inlet Actuator Replacement .

Did you complete the replacement?

--

Go to Step 17

--

16

Replace the heater and A/C programmer. Refer to Programmer Replacement .

Did you complete the replacement?

--

Go to Step 17

--

17

  1. Use the scan tool in order to clear the DTCs.
  2. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.

Does the DTC reset?

--

Go to Step 2

System OK