Checks
| Actions
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DEFINITION: Fuel ignites in the intake manifold, or in
the exhaust system, making loud popping noise.
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Preliminary
Checks
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• | Refer to Important Preliminary Checks in
Symptoms |
• | Refer to Visual/Physical Checks in
Symptoms |
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Sensor/System
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• | Check for the following intermittent ignition system conditions: |
- | Intermittent CKP 18X signal |
- | Intermittent ignition feed circuit or sensor ground circuit to
the crankshaft position sensor or the camshaft position sensor. |
- | Intermittent 3X reference signal |
- | Intermittent camshaft position signal |
• | Check the mass air flow sensor conditions. Ensure that the MAF
sensor honeycomb is not damaged. |
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Fuel System
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• | Ensure each injector harness is connected to the correct injector/cylinder. |
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Ignition System
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• | Check for proper ignition voltage output using the following steps: |
- | Clip the spark tester J 26792
to engine ground. |
- | Connect one end of a spark plug wire to the spark tester. Leave
the other end of the spark plug wire to the coil being tested. |
- | Connect one end of another spark plug wire to the other coil tower.
Connect the other end of the spark plug wire to ground. |
- | Crank the engine while observing the spark tester, a spark should
be observed. |
- | Repeat the above steps for each coil. |
• | If spark is not present at the coils, check for the following
conditions: |
| Important: If carbon tracking is detected on a component, replace that component
and its mate.
|
- | Coils - Cracks, carbon tracking/arcing, or a secondary resistance value
outside the specified range. |
Coil Resistance 5000 - 8000 ohms (5K - 8K ohms) - | Spark Plug wires - Signs of arcing/cross firing, cracks, carbon
tracking, plug boot damage, pinched, improper routing, or a resistance value
outside the specified range. |
Spark Plug Wire Resistance 1000 to 1500 ohms/per ft.
| Important: Spraying the secondary ignition wires with a light mist of water may
help locate an intermittent problem. Ignition components will arc to ground
when a secondary component is faulty.
|
- | Ignition system wiring - loose ignition module feed or ground
connection, or damaged system wiring. |
• | Remove spark plugs and check for the following: |
| Important: If carbon tracking is detected on a component, replace that component
and its mate.
|
- | Check the spark plugs for carbon tracking on the porcelain and pitting
on the plug wire contact. |
- | Burned or damaged electrodes |
- | Improper heat range or reach |
• | If spark plugs are gas or oil fouled, the cause of the fouling
must be determined before replacing the spark plugs. |
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Engine Mechanical
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• | Check engine mechanical: |
• | Sticking or leaking valves |
• | Excessive oil in combustion chamber-leaking valve seals |
• | Low cylinder compression |
• | For incorrect basic engine parts. Inspect the following: |
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Additional Checks
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• | Check Intake and exhaust manifolds for casting flash. |
• | Check exhaust system for possible restriction. Check the following: |
- | Inspect exhaust system for damaged or collapsed pipes. |
- | Inspect mufflers for heat distress or possible internal failure. |
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