GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1686289  Size: SH
  1. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  2. Disconnect the engine harness electrical connector (2) from the exhaust gas recirculation (EGR) valve.

  3. Object Number: 1694089  Size: SH
  4. Remove the EGR valve nuts.
  5. Remove the EGR valve.
  6. Remove the EGR valve gasket.
  7. Clean the EGR valve mating surfaces.

Installation Procedure


    Object Number: 1694089  Size: SH
  1. Install a NEW EGR valve gasket.
  2. Install the EGR valve.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the EGR valve nuts.
  5. Tighten
    Tighten the nuts to 25 N·m (18 lb ft).


    Object Number: 1686289  Size: SH
  6. Connect the engine harness electrical connector (2) to the EGR valve.
  7. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .