GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 49594  Size: SH
  1. Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical.

  2. Object Number: 155466  Size: SH
  3. Remove the electrical connector from the idle air control (IAC) valve.

  4. Object Number: 200431  Size: SH
  5. Remove the 2 IAC valve attaching screws.

  6. Object Number: 481081  Size: SH
  7. Remove the IAC valve from the throttle body.

  8. Object Number: 481091  Size: SH
  9. Remove the O-ring from the idle air control valve.
  10. Inspect the O-ring for cracks or damage. Replace the O-ring if necessary.

Installation Procedure

Notice: The IAC valve may be damaged if installed with the cone (pintle) extended more than 28 mm (1-1/8 in). Measure the distance that the valve is extended before installing a new valve. The distance from the idle air control valve motor housing to the end of the idle air control valve pintle should be less than 28 mm (1-1/8 in). Manually compress the pintle until the extension is less than 28 mm (1-1/8 in).


    Object Number: 481091  Size: SH
  1. Install the new O-ring to the IAC valve.

  2. Object Number: 481081  Size: SH
  3. Install the IAC valve into the throttle body.

  4. Object Number: 200431  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the IAC valve attaching screws.
  6. Tighten
    Tighten the screws to 3 N·m (27 lb in).


    Object Number: 155466  Size: SH
  7. Connect the electrical connector to the IAC valve.
  8. The powertrain control module (PCM) will reset the IAC valve whenever the ignition switch is turned ON, then OFF.
  9. Turn the ignition switch ON, then OFF.

  10. Start the engine and allow the engine to reach a normal operating temperature.

  11. Object Number: 49594  Size: SH
  12. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical.