GM Service Manual Online
For 1990-2009 cars only

The air temperature controls are divided into 4 areas

    • HVAC Control Components
    • Heating and A/C Operation
    • Engine Coolant
    • A/C Cycle

HVAC Control Components

HVAC Control Module

The HVAC control module is a Class 2 device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the control module uses for keep alive memory (KAM). If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from KAM. The control module supports the following features:

Feature

Availability

Afterblow

Optional

Purge

No

Personalization

No

Actuator Calibration

Yes

Air Temperature Actuator

The air temperature actuator is a 2-wire bi-directional electric motor. Two control circuits enable the actuator to operate. The control circuits use either a 0-volt or 12-volt value to co-ordinate the actuator movement. When the actuator is at rest, both control circuits have a value of 0 volts. In order to move the actuator, the HVAC control module grounds the appropriate control circuit for the commanded direction. The HVAC control module reverses the polarity of the control circuits to move the actuator in the opposite direction.

The HVAC control module determines the door position by counting motor pulses on one of the control circuits. These pulses are small voltage fluctuations that occur when the brush is shorted across 2 commutator contacts as the motor rotates. As the actuator shaft rotates, the HVAC control module monitors the voltage drop across an internal resistance to detect the pulses. The HVAC control module converts the pulses to counts with a range of 0-255 counts. The HVAC control module uses a range of 0-255 counts to index the actuator position.

A/C Refrigerant Pressure Sensor

The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5-volt reference, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0-5 volts. When the A/C refrigerant pressure is low, the signal value is near 0 volts. When the A/C refrigerant pressure is high, the signal value is near 5 volts.

The A/C refrigerant pressure sensor protects the A/C system from operating when an excessively high or low pressure condition exists. The PCM disables the compressor clutch under the following conditions:

    • A/C pressure is more than 3034 kPa (440 psi). The clutch will be enabled after the pressure decreases to less than 2068 kPa (300 psi).
    • A/C pressure is less than 241 kPa (35 psi). The clutch will be enabled after the pressure increases to more than 248 kPa (36 psi).

Heating and A/C Operation

The purpose of the heating and A/C system is to provide heated and cooled air to the interior of the vehicle. The A/C system will also remove humidity from the interior and reduce windshield fogging. The vehicle operator can determine the passenger compartment temperature by adjusting the air temperature switch. Regardless of the temperature setting, the following can effect the rate that the HVAC system can achieve the desired temperature:

    • Recirculation actuator setting
    • Difference between inside and desired temperature
    • Difference between ambient and desired temperature
    • Blower motor speed setting
    • Mode setting

The A/C system can be engaged by either pressing the A/C switch or by selecting the following modes:

    • Max A/C
    • Heater
    • Mix-Blend
    • Front Defrost

The A/C LED will not illuminate unless the driver presses the A/C request switch on the HVAC control module. Otherwise, the A/C system may be running without the A/C LED indicator illuminated. The following conditions must be met in order for the powertrain control module (PCM) to turn on the compressor clutch:

    • The ambient air temperature is above 4°C (40°F).
    • The engine coolant temperature (ECT) is less than 124°C (255°F).
    • The A/C pressure is between 241-3034 kPa (35-440 psi).

Once engaged, the compressor clutch will be disengaged for the following conditions:

    • The throttle position is 100%.
    • The A/C pressure is more than 3034 kPa (440 psi).
    • The A/C pressure is less than 241 kPa (35 psi).
    • The engine coolant temperature (ECT) is more than 124°C (255°F).
    • The engine speed is more than 5480 RPMs for at least 409 seconds.
    • A transmission shift has occurred.
    • The PCM detects excessive torque load.
    • The PCM detects insufficient idle quality.
    • The PCM detects a hard launch condition.

When the compressor clutch disengages, the compressor clutch diode protects the electrical system from a voltage spike.

Remote Start

Remote Start Activation

The following describes the HVAC control head functionality upon receiving the remote start active serial data message and a power mode status is set to off a wake. intake air temperature (IAT) on manual systems, are utilized to determine the moding of the following features: Blower Mode (Bi-level, floor, Defrost, Recirc and rear Defrost. These features as determined by the IAT during activation sequence and are maintained for the duration of engine run time. Calibratable temperatures are utilized to provide low, mid and high temperature ranges for feature selectable. Blower and mode have the range to select any valid feature positions. When the remote start active serial data is received ignition-off loop HVAC algorithms will act the same as if a run power mode received (i.e. re-calibration, After blow, ignition-off motor positioning etc.) off timer and ignition on timer have the functionality as in Run mode.

Remote Start De-activation

When the remote start is exited (class 2 power mode = run mode or remote start engine), In the case of manual settings, displays will revert to actual state of operation of the features on the basis of their normal control algorithms.

Engine Coolant

Engine coolant is the key element of the heating system. The thermostat controls engine operating coolant temperature. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation. Coolant enters the heater core through the inlet heater hose in a pressurized state.

The heater core is located inside the HVAC module assembly. The heat of the coolant flowing through the heater core is absorbed by the ambient air drawn through the HVAC module assembly. Heated air is distributed to the passenger compartment through the HVAC module assembly for passenger comfort.

The amount of heat delivered to the passenger compartment is controlled by opening or closing the air temperature door. The coolant exits the heater core through the return heater hose and recirculates back through the engine cooling system.